High-efficiency harvesting of microalgae enabled by chitosan-coated magnetic biochar

Effects of residual flocculants on cultivation of Auxenochlorella pyrenoidosa: Lipid production and transcriptomic insights

This study investigated the effects of flocculant residues on Auxenochlorella pyrenoidosa (A. pyrenoidosa) cultivation. A. pyrenoidosa was flocculated with chitosan, γ-polyglutamic acid (γ-PGA), aluminium sulfate (Al2(SO4)3), and sodium hydroxide (NaOH). Flocculation with 0.5 g/L chitosan and 20 mg/L γ-PGA resulted in subsequent biomass concentrations of 1.90 g/L and 1.64 g/L, respectively, representing 46 % and 28 % increases compared with those of the control group. Conversely, flocculation with 16 mg/L Al2(SO4)3 led to a 47 % reduction in biomass concentration, whereas NaOH flocculation had a negligible effect on subsequent cultivation. Further analysis revealed that 58 % of the chitosan, 67 % of the γ-PGA, and 74 % of the aluminium remained in the cell sediment after flocculation. Transcriptomic analysis revealed that DNA replication, cell cycle, and fatty acid biosynthesis are pivotal pathways through which flocculants influence the growth and lipid accumulation of A. pyrenoidosa. These findings highlight the significant impact of residual flocculants on microalgal cultivation.

Unveiling the role of stratified extracellular polymeric substances in membrane-based microalgae harvesting: Thermodynamic and computational insights

Membrane separation technology has emerged as a highly energy-efficient method for microalgae enrichment and harvesting in wastewater treatment. However, membrane fouling caused by algal cells and stratified extracellular polymeric substances (EPS) remains a critical barrier to its industrial-scale application. This study meticulously investigates the micro process of algae-derived pollutants stacking to the membrane surface affected by stratified EPS. The fouling process resulting from algal cell particle deposition and cake layer formation are clearly simulated using a semi-coupled computational method of Computational Fluid Dynamics (CFD)-Discrete Element Method (DEM) for the first time. The results reveal that the hydrophilic component and spatial network structure of soluble EPS (S-EPS) effectively impede the algae-membrane adhesion, and enable the algal cake layer exhibit "dynamic membrane" characteristic to enhance the organic matter retention. In contrast, bound EPS (B-EPS) with higher protein content exhibits a stronger fouling potential and adhesion tendency of algal cells. The influence of stratified EPS on the variation of thermodynamic interaction with contact scale in the sphere-plane/sphere-sphere model is inventively conducted. Based on different algal cell filtration modes, a sequential increase in the eigenvalue n was observed by delaminating EPS layer by layer, indicative of a more severe membrane pore blockage. The semi-coupled CFD-DEM method provides a quantitative analysis of the deposition process, offering spatial resolution and force analysis for algal-derived pollutants. Additionally, we propose a novel calculation method to reverse the deposition process based on the particle stress, providing a valuable reference for simulating membrane-based microalgae harvesting under the influence of stratified EPS.

Enhanced Recovery of Food-Grade Euglena gracilis Biomass Through Synergistic pH-Modified Chitosan Flocculation and Green Light Stimulation

The efficient and cost-effective harvesting of food-grade Euglena gracilis remains a critical challenge in microalgal food production. This study presents an innovative, food-safe approach integrating pH preconditioning, chitosan biopolymer flocculation, and green light irradiation to leverage E. gracilis' natural phototactic behavior. Response surface methodology optimized the parameters (pH 6.49, 46.10 mg·L-1 chitosan, and 60 min green light), achieving 93.07% biomass recovery, closely matching the predicted 92.21%. The synergistic effects of pH-modified chitosan flocculation and phototaxis significantly enhanced the harvesting efficiency compared to conventional methods. Notably, harvested cells maintained substantial photosynthetic capability, as evidenced by chlorophyll fluorescence analysis, ensuring the preservation of nutritional quality. Economic analysis revealed exceptional harvesting cost-effectiveness at 2.35 USD per kg of dry weight biomass harvested. The method's use of food-grade chitosan and non-invasive light stimulation ensures product safety while minimizing the environmental impact. This sustainable and economical approach offers a promising solution for industrial-scale production of food-grade E. gracilis while demonstrating potential applicability to other phototactic microalgae species.

Mechanistic insight of fungal-microalgal pellets in photobioreactor for heavy-metal wastewater bioremediation

The high cost of harvesting microalgae limits their industrial application. Fungal-microalgal pellets can efficiently harvest microalgae and enhance heavy-metal adsorption. However, the molecular response mechanism of fungal-microalgal pellets under heavy-metal stress remains unclear. Fungal-microalgal pellets in a photobioreactor were used as a research object, and a 98 % harvesting efficiency could be achieved with adding exogenous carbon and nitrogen at pH 5.0-6.0 for 12 h of co-culture. Humic acid- and tryptophan-rich proteins in extracellular polymeric substances (EPS) participate in Cd(II) complexation. The Cd(II) response in fungal-microalgal pellets involves amino acids, glucose, lipids, energy metabolism, and antioxidant systems. The turning point was at 48 h. Proline, histidine, and glutamine synthesis and the adenosine-triphosphate (ATP) binding cassette (ABC) transport pathway play important roles in resistance to Cd(II) biotoxicity. This study provides a reference for the large-scale cultivation of fungal-microalgal symbiotic pellets and the practical application for industrial heavy-metal wastewater.

Enhancing the removal of sulfamethoxazole and microalgal lipid production through microalgae-biochar hybrids

The use of microalgae for antibiotic removal has received increasing attention due to its many advantages. However, challenges such as limited removal rates and the complexity of algae cell recovery persist. In this study, chitosan and FeCl3 modified peanut shell biochar (CTS@FeBC) was prepared for the immobilization of Chlorella pyrenoidosa. The results showed that CTS@FeBC effectively adsorbed and immobilized microalgal cells to form microalgae-biochar hybrids, resulting in higher sulfamethoxazole removal rate (45.7 %) compared to microalgae (34.4 %) or biochar (20.0 %) alone, and higher microalgal lipid yield (11.6 mg/L d-1) than microalgae alone (10.1 mg/L d-1). More importantly, the microalgae-biochar hybrids could be rapidly separated from the wastewater within 10 min by applying a magnetic field, resulting in a harvesting efficiency of 86.3 %. Overall, the microalgae-biochar hybrids hold great potential in overcoming challenges associated with pollutants removal and microalgal biomass recovery.

Biochar-based composites for removing chlorinated organic pollutants: Applications, mechanisms, and perspectives

Chlorinated organic pollutants constitute a significant category of persistent organic pollutants due to their widespread presence in the environment, which is primarily attributed to the expansion of agricultural and industrial activities. These pollutants are characterized by their persistence, potent toxicity, and capability for long-range dispersion, emphasizing the importance of their eradication to mitigate environmental pollution. While conventional methods for removing chlorinated organic pollutants encompass advanced oxidation, catalytic oxidation, and bioremediation, the utilization of biochar has emerged as a prominent green and efficacious method in recent years. Here we review biochar's role in remediating typical chlorinated organics, including polychlorinated biphenyls (PCBs), triclosan (TCS), trichloroethene (TCE), tetrachloroethylene (PCE), organochlorine pesticides (OCPs), and chlorobenzenes (CBs). We focus on the impact of biochar material properties on the adsorption mechanisms of chlorinated organics. This review highlights the use of biochar as a sustainable and eco-friendly method for removing chlorinated organic pollutants, especially when combined with biological or chemical strategies. Biochar facilitates electron transfer efficiency between microorganisms, promoting the growth of dechlorinating bacteria and mitigating the toxicity of chlorinated organics through adsorption. Furthermore, biochar can activate processes such as advanced oxidation or nano zero-valent iron, generating free radicals to decompose chlorinated organic compounds. We observe a broader application of biochar and bioprocesses for treating chlorinated organic pollutants in soil, reducing environmental impacts. Conversely, for water-based pollutants, integrating biochar with chemical methods proved more effective, leading to superior purification results. This review contributes to the theoretical and practical application of biochar for removing environmental chlorinated organic pollutants.

Continuous microalgal culture module and method of culturing microalgae containing macular pigment

This study established and investigated continuous macular pigment (MP) production with a lutein (L):zeaxanthin (Z) ratio of 4-5:1 by an MP-rich Chlorella sp. CN6 mutant strain in a continuous microalgal culture module. Chlorella sp. CN6 was cultured in a four-stage module for 10 days. The microalgal culture volume increased to 200 L in the first stage (6 days). Biomass productivity increased to 0.931 g/L/day with continuous indoor white light irradiation during the second stage (3 days). MP content effectively increased to 8.29 mg/g upon continuous, indoor white light and blue light-emitting diode irradiation in the third stage (1 day), and the microalgal biomass and MP concentrations were 8.88 g/L and 73.6 mg/L in the fourth stage, respectively. Using a two-step MP extraction process, 80 % of the MP was recovered with a high purity of 93 %, and its L:Z ratio was 4-5:1.

Dialysis bag-microalgae photobioreactor: Novel strategy for enhanced bioresource production and wastewater purification

Cultivating microalgae in wastewater offers various advantages, but it still faces limitations such as bacteria and other impurities in wastewater affecting the growth and purity of microalgae, difficulty in microalgae harvesting, and extracellular products of microalgae affecting effluent quality. In this study, a novel dialysis bag-microalgae photobioreactor (Db-PBR) was developed to achieve wastewater purification and purer bioresource recovery by culturing microalgae in a dialysis bag. The dialysis bag in the Db-PBR effectively captured the microalgae cells and promoted their lipid accumulation, leading to higher biomass (1.53 times of the control) and lipid production (2.50 times of the control). During the stable operation stage of Db-PBR, the average soluble microbial products (SMP) content outside the dialysis bag was 25.83 mg L-1, which was significantly lower than that inside the dialysis bag (185.63 mg L-1), indicating that the dialysis bag effectively intercepted the SMP secreted by microalgae. As a result, the concentration of dissolved organic carbon (DOC) in Db-PBR effluent was significantly lower than that of traditional photobioreactor. Furthermore, benefiting from the dialysis bag in the reactor effectively intercepted the microorganisms in wastewater, significantly improving the purity of the cultured microalgae biomass, which is beneficial for the development of high-value microalgae products.