Peroxide-periodate co-modification of carboxymethylcellulose to prepare polysaccharide-based tanning agent with high solid content

New plant polyphenol-derived tannic acid-based chromium-free tanning agent for sustainable and clean leather production

This study aimed to prepare a new bio-based chromium-free tanning agent. The green epoxide monocase ethylene glycol diglycidyl ether (EGDE) was grafted with tannic acid (TA) derived from natural plant using the one-pot method to synthesize new plant polyphenol-derived tannic acid-based chromium-free tanning agents (TA-EGDE) with abundant terminal epoxides. FTIR, 1H NMR, XPS, GPC, SEM, and other analytical techniques were used to characterize tanning agents. These consequences manifested that EGDE was successfully grafted with the phenol hydroxyl group of TA. The epoxide value of TA-EGDE showed a tendency to increase and then decrease with increasing EGDE dosage, and the epoxide value of TA-EGDE-2 attained a maximum of 0.262 mol/100 g. GPC analysis showed that the formula weight of the prepared TA-EGDE was partially distributed above 5000 Da. The tanning experiment demonstrated that the shrinkage temperatures (Ts) of the TA-EGDE-tanned leathers were all higher than 81.5 °C. Compared with the traditional commercial chromium-free tanning agent (F-90, TWS), TA-EGDE-tanned leathers exhibited higher Ts and better mechanical properties. The TA-EGDE prepared in this study not only has ecological environmental protection but also provides finished leather with good moisture, heat resistance, and mechanical properties.

Tuning a green carboxymethyl cellulose-based pre-tanning agent via peroxide oxidation for high chrome exhaustion in leather industry

The low chrome uptake by collagen in the conventional tanning process leads to the pollution of the wastewater. Due to environmental concerns, leather scientists are already searching for innovative ways to produce pre-tanning agents as a high exhaustion chrome tanning auxiliary. Herein, a novel kind of pre-tanning agent is engineered by converting carboxymethyl cellulose (CMC) to oxidized carboxymethyl cellulose (OCMC) via the hydrogen peroxide process. FT-IR and carboxyl content analysis demonstrated the increase in carboxyl content after oxidation. After that, the obtained OCMC was utilized as a pre-tanning agent, resulting in a high exhaustion of chrome (92.76 %) which is 27.76 % more than conventional chrome tanning (65 %), and the amount of chrome in wastewater reduced to 7.24 %. The hydrothermal stability of wet-blue increased by increasing the uptake of chrome (Ts = 118 °C). The obtained crust leather represented excellent mechanical properties (Tensile strength: 305.68 kg/cm2; tear strength: 50 kg/cm) and desirable organoleptic properties. The environmental analysis signifies a significant step towards a cleaner and sustainable tanning process (COD = 1600, BOD5 = 560 mg/L) compared to the conventional chrome tanning process. Consequently, the obtained results offer a green pre-tanning agent to meet the requirements of the sustainable development of the leather industry.

New materials-based on gelatin coordinated with zirconium or aluminum for ecological retanning

Ecological retanning agent is an effective way to solve the pollution source of leather manufacturing industry. In this study, the gelatin from chrome-containing leather shavings in the leather industry was used to realize sustainable leather post-tanning. The gelatin hydrolysate (GH) coordinated with Zr4+ or Al3+ to prepare eco-friendly retanning agents GH-Zr and GH-Al. The successful coordination between GH and metal ions was characterized by FTIR and XPS. The retanning agents were characterized by FTIR curve-fitting and circular dichroism spectroscopy. The results showed that the conformation of the secondary structure of the polypeptide became ordered and stable after coordinating with the metal ions. The particle size and weight average molecular weight of the retanning agents were ~1700 nm and ~2100, respectively, measured by nanoparticle size analyzer and gel permeation chromatography (GPC). The retanning agents were applied to retanning of chrome tanned leather and glutaraldehyde tanned leather. The abundant free amino from retanning agents can consume the free formaldehyde. Meanwhile, retanning agents can effectively improve the multiple binding sites, resulting in favorable thickening rate (>110 %) and excellent dye and fatliquor absorption rate with ~99.91 % and ~93.18 %. Thus, this strategy can provide a viable choice for solid leather waste and sustainable development of the leather industry.

New indoleacetic acid-functionalized soluble oxidized starch-based nonionic biopolymers as natural antibacterial materials

This study aims to develop a new soluble oxidized starch-based nonionic antibacterial polymer (OCSI) featuring high antibacterial activity and non-leachability by grafting indoleacetic acid monomer (IAA) onto the oxidized corn starch (OCS). The synthesized OCSI was characterized analytically by Nuclear magnetic resonance H-spectrometer (¹H NMR), Fourier transform infrared spectroscopy (FTIR), Ultraviolet-visible spectroscopy (UV-Vis), X-ray diffractometer (XRD), X-ray Photoelectron Spectroscopy (XPS), Scanning Electronic Microscopy (SEM), Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC). The results showed that the synthesized OCSI was endowed with high thermal stability and favorable solubility, and the substitution degree reached 0.6. Besides, the disk diffusion test revealed a lowest OCSI inhibitory concentration of 5 μg disk^-1, and showed significant bactericidal activity against Gram-positive bacteria (Staphylococcus aureus) and Gram-negative bacteria (Escherichia coli). Moreover, the antibacterial films (OCSI-PCL), featuring their good compatibility, mechanical properties, antibacterial activity, non-leachability, and low water vapor permeability (WVP), were also successfully prepared by blending OCSI with biodegradable polycaprolactone (PCL). Finally, CCK-8 assay results confirmed the excellent biocompatibility of the OCSI-PCL films. Overall, this very study evidenced the applicability of the obtained oxidized starch-based biopolymers as an eco-friendly non-ionic antibacterial material and confirmed their promising applications in areas including biomedical materials, medical devices, and food packaging.

Sustainable leather making - An amphoteric organic chrome-free tanning agents based on recycling waste leather

Currently, globally, 90 % of the tannery is still tanned by using chrome, resulting in chromium-containing wastewater and chromium-containing solid waste that will cause serious harm to the environment. Under the pressure of environmental protection, on the one hand, the leather manufacturing industry should to dispose the current problem of chromium pollution, especially chromium-containing solid waste (chromium-containing waste leather (CCWL)), on the other hand, to popularize chrome-free tanning agent. Organic chrome-free tanning agents are the way forward for chrome-free tanning agents. However, organic chrome-free tanning agents exhibit several limitations with respect to their preparation and applications: The preparation process is not eco-friendly, and physicochemical properties of tanned crust leather are poor. More importantly, the leather tanned by an organic chrome-free tanning agent has low absorptivity of traditional anionic wet finishing materials, resulting in high total dissolved solids in tannery wastewater, which increased the difficulty of tannery wastewater treatment, and posed a potential threat to the environment. In this study, collagen polypeptide (CP) was extracted by using in situ dechromization and industrial trypsin from CCWL, followed by modification with ethylene glycol diglycidyl ether (EGDE) to obtain an epoxy-terminated, biomass-based, amphoteric organic, chrome-free tanning agent (CP-EGDE) with a high isoelectric point of 5.16, and an epoxy value of 0.316 mol/100 g. CP-EGDE can be applied in the pickling-free and salt-free tanning processes to prepare wet white leather and the tannery wastewater with good degradability. The shrinkage temperature (T_s = 84.9 °C), grain flatness, fullness, softness, yellowing resistance, mechanical properties, absorptivity of traditional anionic fatliquor (88.4 %) and dyes (95.3 %) of CP-EGDE tanned leather exceeded those of commercial organic chrome-free tanning agents. This research considered both environmental protection and leather quality, especially greatly improving the absorptivity of traditional anionic wet finishing materials. CP-EGDE is expected to replace chrome tanning agents and has good application prospects.

A novel synergistic covalence and complexation bridging strategy based on multi-functional biomass-derived aldehydes and Al(III) for engineering high-quality eco-leather

To get rid of the chrome pollution faced by the leather industry, we explored a novel engineering high-quality eco-leather technology based on the synergistic interactions between biomass-based aldehydes and Al(III). Firstly, dialdehyde xanthan gum (DXG) was prepared to covalently crosslink with the collagen fibers (CFs) via Schiff-base linkages under alkaline conditions, endowing the leather with a shrinkage temperature (Ts) of 80 °C and opening channels for the subsequent penetration of Al species (AL). Secondly, and for this latter purpose, the DXG-tanned leather was acidified to release part of the DXG from the leather according to the dynamic nature of the Schiff-base. Containing suitable oxygen-containing groups (OGs) with excellent complexation capabilities, the released DXG served as masking agents for AL, facilitating the penetration of AL into the inner CFs network for further complexation crosslinking. Consequently, a denser crosslinking network was constructed in the leather, and the crust leather exhibited higher Ts (82.2 °C), improved mechanical (tensile strength: 13.4 N/mm², tear strength: 53.3 N/mm) and organoleptic properties than those of the DXG crust or AL crust leathers. This demonstrates that this synergistic covalence and complexation bridging strategy is a sustainable option to substitute highly restricted chrome tanning agent for eco-leather production.

Self-driven directional dehydration enabled eco-friendly manufacture of chrome-free leather

Manufacture of eco-friendly chrome-free leather is of great significance for realizing sustainable development of leather industry. Conventional tanning theory believes that it is impossible to convert raw hide to leather without the utilization of cross-linking agent (e.g., chrome salts) among collagen fibers in raw hide. Here, we developed a brand-new leather manufacture strategy that relied on the composite dehydration media enabled self-driven directional dehydration mechanism to accomplish chrome-free leather manufacture for the first time, rather than followed the classic cross-linking mechanism that has been obeyed for more than one century in leather industry. We demonstrated that the essence of leather making is to regulate the water content in raw hide rather than to form cross-linkage among collagen fibers. The composite dehydration media comprised of anhydrous ethanol and molecular sieves (3A activated zeolite powder) successfully guaranteed continuous self-driven directional dehydration of raw hide by establishing stable water concentration gradient between raw hide and ethanol, which significantly increased the dispersity of collagen fibers in raw hide (with the water content reduced from 56.07% to 5.20%), thus obtaining chrome-free leather that is more ecological than chrome-tanned leather due to the elimination of any tanning agent. The as-prepared chrome-free leather exhibited outstanding tear force (174.86 N), tensile strength (24.56 N mm−2), elongation at break (53.28%) and dry-thermal stability, superior to chrome-tanned leather. Notably, the used composite dehydration media was recyclable for chrome-free leather manufacture, therefore facilitating an environmentally benign leather manufacture process. Our investigations are expected to open up a new conceptual leather making strategy that is applicable for realizing substantial manufacture of eco-friendly leather.

Graphical abstract

Tannery wastewater treatment: conventional and promising processes, an updated 20-year review

Mismanagement of various wastes especially waste water produced by tanning processes has caused serious environmental problems and ultimately impaired human health. Constant efforts have been making to alleviate the pollution of tannery wastewater (TWW), yet terminal treatment still takes dominance. In this review, research on TWW treatment from 2000 to 2021 was summarized, and main methods such as coagulation and flocculation, adsorption, biological treatment, membrane filtration, advanced oxidation process were briefly discussed. More detailed introduction was given to the method of electrochemical treatment since it has excellent performance such as environmental friendliness and high efficiency, hence attracting more and more research attention in recent years. In view of the harsh physi-chemical conditions of TWW, integrated or combined treatment methods are accordingly recommended with better performance and multi-function, however comprehensive studies on optimization of methods combination and cost-effectiveness are needed. The certain issues that the residue Cr in treatment sludge and high salinity in effluent still remain were put forward in this work and potential solutions were provided. Moreover, this review proposed the perspective that realizing multi-function, recycling, and intensification should be the developing direction for future TWW treatment. This review is expected to provide a general guide for researchers who aspire to ameliorate TWW pollution problems and understand various methods utilized in this field.

Graphical abstract

Bridging-induced densification strategy based on biomass-derived aldehyde tanning integrated with terminal Al(III) crosslinking towards high-performance chrome-free leather production

Chrome-free leather manufacturing has been acknowledged as a desirable option to eliminate potential environmental and human health risks of conventional chrome tanning. This work applied a sequential bridging-induced densification strategy to produce high-performance chrome-free leather with high crosslinking density derived from the biomass-derived aldehyde (BAT) crosslinking (BAT tanning of leather), followed by terminal Al(III) crosslinking (TAC). The TAC conditions for BAT tanned leather were optimized and the results suggested that the optimized conditions were as follows: the fixation pH was 4.2, the pre-penetration time was 180 min, the fixation temperature was 40 °C, and the dosage of the aluminum tanning agent (ATA) was 0.5% (based on Al₂O₃). Under the optimized conditions, the resultant BAT-TAC crust leather exhibited favorable overall performances compared with BAT crust leather in terms of higher hydrothermal stability, mechanical strengths, more pleasant uniform color, and comparable smooth grain surface. The obtained high-performance chrome-free leather is scalable, providing an avenue for designing and rationalizing other engineering technology towards high-performance eco-leather production.

Effect of Dialdehyde Carboxymethyl Cellulose Cross-Linking on the Porous Structure of the Collagen Matrix

Porous structures are essential for some collagen-based biomaterials and can be regulated by crosslinkers. Herein, dialdehyde carboxymethyl cellulose (DCMC) crosslinkers with similar size but different aldehyde group contents were prepared through periodate oxidation of sodium carboxymethyl cellulose with varying degrees of substitution (DS). They can penetrate into the hierarchy of fibril and form inter-molecular and intra-fibril cross-linking within the collagen matrix due to their nanoscale sizes and reactive aldehyde groups. The collagen matrices possessed higher porosity, significantly greater proportion of large pores (Φ > 10 μm), and shorter D-periodicity after cross-linking, showing greater potential for biomedical applications. In addition, the crosslinked collagen matrices showed satisfactory biocompatibility and biodegradation. The decreased DS of carboxymethyl cellulose, which led to the increased aldehyde content of corresponding DCMC, brought about an enhanced cross-linking degree, porosity, and proportion of large pores of the crosslinked collagen matrix. DCMC dosage of 6% was sufficient for cross-linking and pore formation. Excess DCMC would physically deposit in the matrix and decrease the porosity instead. Therefore, the desired pore properties of the collagen matrix could be obtained by regulating the structure of DCMC and thereby achieving the required functions of the biomaterial.

Selective degradation and oxidation of hemicellulose in corncob to oligosaccharides: From biomass into masking agent for sustainable leather tanning

Chrome-free metal tanning agent has been considered as eco-friendly in the leather industry. However, extensive crosslinking reactions of metal species on the leather surface restrain their uniform penetration into the hierarchical nanoscale leather matrix. Thus, masking agents with appropriate coordination ability are needed. Herein, the selective degradation of hemicellulose in corncob was achieved with 92.5% of conversion in an AlCl₃-H₂O system, obtaining oligosaccharides masking agent with high purity and leaving cellulose and lignin in the solid residue for other valuable use. Subsequently, H₂O₂ oxidation was performed to introduce -CHO/-COOH into oligosaccharides and reduce their molecular weights, thereby enhancing coordination ability and reducing ligand dimension. The post-oxidized reaction fluids together with additional Zr species were subjected to leather tanning, in which the oligosaccharides could coordinate with Al/Zr species and promote the penetration of metal species into the leather matrix. By controlling the hemicellulose degradation and oligosaccharide oxidation, an appropriate concentration of oligosaccharides with proper -CHO/-COOH contents allowed the efficient masking effect of the oligosaccharides. As a result, a uniform distribution of Al/Zr species was observed on the cross section, and 83.5 °C of shrinkage temperature was obtained for the chrome-free tanned leather.

Investigations on the general properties of biomass-based aldehyde tanned sheep fur for its selective post-tanning processing

Abstract

Dialdehyde sodium alginate (DSA) is an alternative chrome-free tanning material for fur production. To obtain satisfactory resultant fur and provide suggestions for the usage of DSA in fur making, the general properties of DSA tanned sheep fur were systematically investigated. The tanning mechanism of DSA was analyzed and it was verified that DSA was mainly combined with collagen fiber by forming Schiff base covalent bonds while supplemented by a small number of hydrogen bonds and ionic bonds. Due to the acid sensitivity of Schiff base structure, DSA tanned fur had poor resistance to acid rinsing but had excellent resistance to washing and good fatliquoring performance. Also, it had good resistances to yellowing and reductant. After being retanned by chrome tanning agent, the fur was capable of enduring a high-temperature dyeing process (68 °C for 8 h). Overall, DSA tanned sheep fur had favorable properties under appropriate post-tanning processing conditions to manufacture light-colored or dark-colored fur products with desirable physical properties.

Graphical abstract

Conversion of Biomasses and Copper into Catalysts for Photocatalytic CO2 Reduction

The rapid increase of CO₂ in the atmosphere has caused serious environmental problems. Burning of biomass wastes increases the content of CO₂ in the environment. Herein, we propose a new strategy to convert biomass into photocatalysts for artificial CO₂ reduction. Using a hydrothermal method, carbohydrates from biomass can be converted into hydrothermal carbonaceous carbon (HTCC). The HTCC consists of plenty of sp²-hybridized structures, which are capable of absorbing solar light for photocatalytic CO₂ reduction. Furthermore, with the addition of Cu cocatalysts, higher activity can be obtained for CO₂ reduction. The activity of Cu-HTCC is 32 and 1.7 times higher than that of commercial TiO₂ and pure HTCC, respectively. This method provides a new strategy of trash to treasure, which converts biomass waste into photocatalysts for CO₂ reduction.

Sustainable dialdehyde polysaccharides as versatile building blocks for fabricating functional materials: An overview

Dialdehyde polysaccharide (DAP), containing multiple aldehyde groups, can react with materials having amino groups via Schiff base crosslinking. Besides, it can also react with materials having carbonyl/hydroxyl groups via aldol reactions. Based on these intriguing properties, DAPs can be employed as versatile building blocks to fabricate functional materials used in biomedical field, wastewater treatment, leather manufacture, and electrochemistry field. This review aims to provide an overview of the recent advances in fabricating biomaterials, adsorbents, leather tanning agents, and electrochemical materials based on DAPs. The basic fabricating strategy and principle of these materials and their performances are overall summarized, along with a discussion of associated scalability challenges, technological strategies to overcome them, and the prospect for commercial translations of this versatile material. Blending the versatility of DAP with material science and technological advances can provide a powerful tool to develop more DAP-based functional materials in a scalable way.

Constructing a robust chrome-free leather tanned by biomass-derived polyaldehyde via crosslinking with chitosan derivatives

Tanning leather using green biomass-derived polyaldehyde (BPA) is a promising approach to eliminate the widespread Cr pollution in leather industry, but unsatisfactory thermal stability and mechanical strength of the correlated resultant leather limited its industrial application. Herein, we report a green methodology to strengthen BPA tanned leather via introducing chitosan derivatives to crosslink with free aldehyde groups on dialdehyde carboxymethylcellulose (DCMC) tanned leather. H₂O₂ was employed for purposely modifying chitosan to prepare low-molecular chitosan (LMC) with lower positive charge. The interactions between chitosan/LMC and DCMC were investigated to elucidate the strengthening mechanism. Owing to the weakened hydrogen bonding network and higher accessibility of amino groups on LMC, LMC could react much easier with aldehyde groups on DCMC. Moreover, LMC could efficiently penetrate into the internal fiber networks of leather for further interlocking, which enhanced the thermal stability and the lubricating degree of crust leather and, as a result, the tensile and tear strengths were significantly improved by 79.3% and 25.3%, respectively. Therefore, the use of LMC can promote the widespread application of BPA tanned leather, benefiting to the complete elimination of hazardous Cr pollution.

In situ structural studies during denaturation of natural and synthetically crosslinked collagen using synchrotron SAXS

Collagen is an important biomacromolecule, making up the majority of the extracellular matrix in animal tissues. Naturally occurring crosslinks in collagen stabilize its intermolecular structure in vivo, whereas chemical treatments for introducing synthetic crosslinks are often carried out ex vivo to improve the physical properties or heat stability of the collagen fibres for applications in biomaterials or leather production. Effective protection of intrinsic natural crosslinks as well as allowing them to contribute to collagen stability together with synthetic crosslinks can reduce the need for chemical treatments. However, the contribution of these natural crosslinks to the heat stability of collagen fibres, especially in the presence of synthetic crosslinks, is as yet unknown. Using synchrotron small-angle X-ray scattering, the in situ role of natural and synthetic crosslinks on the stabilization of the intermolecular structure of collagen in skins was studied. The results showed that, although natural crosslinks affected the denaturation temperature of collagen, they were largely weakened when crosslinked using chromium sulfate. The development of synergistic crosslinking chemistries could help retain the intrinsic chemical and physical properties of collagen-based biological materials.