Influence of sodium impurities on the properties of CeO2/CuO for carbon monoxide oxidation in a hydrogen-rich stream

The Synthesis of Cu–Mn–Al Mixed-Oxide Combustion Catalysts by Co-Precipitation in the Presence of Starch: A Comparison of NaOH with Organic Precipitants

Cu–Mn mixed oxides are well known as active combustion catalysts. The common method for their synthesis is based on co-precipitation, with NaOH as a precipitant, and is burdened with the possibility of introducing undesired Na contamination. This work describes the use of two organic bases, tetrabutylammonium hydroxide and choline hydroxide, as precipitating agents in a novel alkali-free route for Cu–Mn–Al catalyst synthesis. To obtain fine crystalline precursors, which are considered advantageous for the preparation of active catalysts, co-precipitation was carried out in the presence of starch gel. Reference materials prepared with NaOH in the absence of starch were also obtained. Mixed oxides were produced by calcination at 450 °C. The precursors contained MnCO3 doped with Cu and Al, and an admixture of amorphous phases. Those prepared in the presence of starch were less crystalline and retained biopolymer residues. The combustion of these residues during calcination enhanced the formation of larger amounts of the Cu1.5Mn1.5O4 spinel phase, with better crystallinity in comparison to catalysts prepared from conventionally synthesized precursors. Tests of toluene combustion demonstrated that the catalysts prepared with starch performed better than those obtained in starch-free syntheses, and that the mixed oxides obtained by the alkali-free route were more active than catalysts prepared with NaOH. Catalytic data are discussed in terms of property–performance relationships.

Enhanced Activity for CO Preferential Oxidation over CuO Catalysts Supported on Nanosized CeO2 with High Surface Area and Defects

Nanosizedceria (n-CeO2) was synthesized by a facile method in 2-methylimidazolesolution. The characterization results of XRD, N2 adsorption-desorption, Raman and TEM indicate that n-CeO2 shows a regular size of 10 ± 1 nm, a high surface area of 130 m2·g−1 and oxygen vacancies on the surface. A series of CuO/n-CeO2 catalysts (CuCeOX) with different copper loading were prepared for the preferential oxidation of CO in H2-rich gases (CO-PROX). All CuCeOX catalysts exhibit a high catalytic activity due to the excellent structural properties of n-CeO2, over which the 100% conversion of CO is obtained at 120 °C. The catalytic activity of CuCeOX catalysts increases in the order of CuCeO12 < CuCeO3 < CuCeO6 < CuCeO9. It is in good agreement with the order of the amount of active Cu+ species, Ce3+ species and oxygen vacancies on these catalysts, suggesting that the strength of interaction between highly dispersed CuO species and n-CeO2 is the decisive factor for the activity. The stronger interaction results in the formation of more readily reducible copper species on CuCeO9, which shows the highest activity with high stability and the broadest temperature “window” for complete CO conversion (120–180 °C).