Acetoxylation of acetylene to vinyl acetate monomer over bimetallic Zn-Ni/AC catalysts

Preparation of High-Performance Zn-Based Catalysts Using Printing and Dyeing Wastewater and Petroleum Coke as a Carrier in Acetylene Acetoxylation

In this study, novel Zn catalysts were prepared by the wet impregnation method using printing and dyeing wastewater (PDW)-modified petroleum coke (petcoke) as a carrier, and they were applied to the acetylene acetoxylation. The pretreated petroleum coke has a high specific surface area which provides sufficient space for the loading of Zn. Calcination further increases catalyst activity, but when calcination temperatures exceed 1000 °C, a significant loss of Zn occurs, resulting in a dramatic decrease in catalyst activity. This enables the conversion of acetic acid up to 85%. X-ray photoelectron spectroscopy confirmed that a large amount of N is introduced into PC from PDW, which changes the electron transfer around Zn. Temperature-programmed desorption (TPD) analysis revealed that the nitrogen-doped Zn(OAc)2 catalyst enhanced the catalytic activity by modulating the intensity of the catalyzed adsorption of acetic acid and acetylene. This study provides a new way to reuse petroleum coke and printing and dyeing wastewater to support the sustainable development of the vinyl acetate industry.

MOFs-Derived Zn-Based Catalysts in Acetylene Acetoxylation

Metal-organic frameworks (MOFs)-derived materials with a large specific surface area and rich pore structures are favorable for catalytic performance. In this work, MOFs are successfully prepared. Through pyrolysis of MOFs under nitrogen gas, zinc-based catalysts with different active sites for acetylene acetoxylation are obtained. The influence of the oxygen atom, nitrogen atom, and coexistence of oxygen and nitrogen atoms on the structure and catalytic performance of MOFs-derived catalysts was investigated. According to the results, the catalysts with different catalytic activity are Zn-O-C (33%), Zn-O/N-C (27%), and Zn-N-C (12%). From the measurements of X-ray photoelectron spectroscopy (XPS), it can be confirmed that the formation of different active sites affects the electron cloud density of zinc. The electron cloud density of zinc affects the ability to attract CH3COOH, which makes catalysts different in terms of catalytic activity.

Performance Study of Zn-Co-Ni/AC Catalyst in Acetylene Acetylation

Zinc acetate (Zn(OAc)2) loaded on activated carbon (AC) is the most commonly used catalyst for the industrial synthesis of vinyl acetate (VAc) using the acetylene method. The aim of this study is to optimize the Zn(OAc)2/AC catalyst by adding co-catalysts to improve its activity and stability. Ternary catalysts were synthesized by adding Co and Ni to the Zn(OAc)2/AC catalyst (Zn-Co-Ni/AC). Due to the strong synergistic effect among promoter Co, Ni, and the active component of Zn(OAc)2, the resulting catalyst is capable to absorb more acetic acid and less acetylene. The stability and activity of Zn-Co-Ni/AC catalyst have been improved through electron transfer to alter the electron cloud density around the Zn element. Under the same reaction conditions, the activity of Zn-Co-Ni/AC catalyst was enhanced by 83% compared to that of Zn(OAc)2/AC, and the activity was still as high as 30.1% after 120 h of testing.