Methane conversion over artificial photocatalysts

Phase effect of TiO2 on surface hydrogen adsorption/desorption in controlling photocatalytic methane conversion

Identifying the rate-determining step is crucial for designing an effective photocatalytic system. The surface adsorption/desorption behaviour of reactants has received much less attention in photocatalyst design because the charge separation and transfer in the bulk is commonly regarded as a more sluggish process. In this work, we investigate photocatalytic methane (CH4) conversion (PMC) on various titanium oxide (TiO2) surfaces, including rutile and anatase, and reveal that the influence of surface CH4 adsorption can outweigh the photogenerated charge separation and transfer. Specifically, the rutile TiO2 surface is totally inert for CH4 activation. Further theoretical calculations reveal the significance of the hydrogen-adsorption/desorption process during the initial C-H bond cleavage on the TiO2 surface. A reversible hydrogen adsorption/desorption process with a small Gibbs free energy not only enables the activation of the first C-H bond in CH4 but also ensures a timely clearance of surface-adsorbed species, leading to a continuous PMC process. The findings of the phase effect study on the interaction between the photocatalyst surface and hydrogen atoms provide new insights into the rational design of efficient photocatalysts towards PMC. It also highlights the gap in transferring the knowledge of photocatalytic water splitting into PMC.

NiCo Alloy Catalysts for Low-Temperature Solar-Driven Methane Dry Reforming: Insights into CH4 Activation and Carbon Accumulation

Solar-driven dry reforming of methane (DRM) offers a milder, more cost-effective, and promising environmentally friendly pathway compared to traditional thermal catalytic DRM. Numerous studies have extensively investigated inexpensive Ni-based catalysts for application in solar-driven DRM. However, these catalysts often suffer from activity loss due to carbon accumulation. In this study, we enhanced the Ni-based catalyst by introducing a secondary cobalt active component. The Al2O3 supporting NiCo alloy catalyst (NiCo/Al2O3), synthesized from layered double hydroxides (LDH), exhibits superior light-absorbing properties. This catalyst demonstrates enhanced resistance to carbon accumulation and greater stability compared to Ni monometallic catalysts in solar-driven DRM. Under the extremely demanding conditions of low light irradiation intensity (1.34 W·cm-2), the yields of H2 and CO from the Ni2Co1/Al2O3 catalysts in DRM were 596.6 and 499.1 μmol·g-1·h-1, respectively. In addition, in the light-assisted thermal-driven catalytic DRM test, the H2 and CO yields of Ni2Co1/Al2O3 catalysts increased by 44.5% and 29.2%, respectively, with the application of only 0.28 W·cm-2 of light irradiation during heating at 350 °C. In situ infrared spectroscopy revealed that the reaction pathways of solar-driven DRM closely resemble those of thermally catalytic DRM, suggesting that the NiCo/Al2O3 absorbed light and converted it into heat and drived the DRM reaction. Furthermore, the in situ infrared spectroscopy tests showed that light irradiation could suppress the reverse water-gas shift reaction. The photothermal catalysts developed in this work provide a green industrial route to the production of DRM.

High photocatalytic yield in the non-oxidative coupling of methane using a Pd-TiO2 nanomembrane gas flow-through reactor

The photocatalytic non-oxidative coupling of methane (NOCM) is a highly challenging and sustainable reaction to produce H2 and C2+ hydrocarbons under ambient conditions using sunlight. However, there is a lack of knowledge, particularly on how to achieve high photocatalytic yield in continuous-flow reactors. To address this, we have developed a novel flow-through photocatalytic reactor for NOCM as an alternative to the conventionally used batch reactors. Me/TiO2 photocatalysts, where Me = Au, Ag and Pd, are developed, but only those based on Pd are active. Interestingly, the preparation method significantly impacts performance, going from inactive samples (prepared by wet impregnation) to highly active samples (prepared by strong electrostatic adsorption - SEA). These photocatalysts are deposited on a nanomembrane, and the loading effect, which determines productivity, selectivity, and stability, is also analysed. Transient absorption spectroscopy (TAS) analysis reveals the involvement of holes and photoelectrons after charge separation on Pd/TiO2 (SEA) and their interaction with methane in ethane formation, reaching a production rate of about 1000 μmol g-1 h-1 and a selectivity of almost 95% after 5 hours of reaction. Stability tests involving 24 h of continuous irradiation are performed, showing changes in productivity and selectivity to ethane, ethylene and CO2. The effect of a mild oxidative treatment (80 °C) to extend the catalyst's lifetime is also reported.

Unusual facet and co-catalyst effects in TiO2-based photocatalytic coupling of methane

Photocatalytic coupling of methane to ethane and ethylene (C2 compounds) offers a promising approach to utilizing the abundant methane resource. However, the state-of-the-art photocatalysts usually suffer from very limited C2 formation rates. Here, we report our discovery that the anatase TiO2 nanocrystals mainly exposing {101} facets, which are generally considered less active in photocatalysis, demonstrate surprisingly better performances than those exposing the high-energy {001} facet. The palladium co-catalyst plays a pivotal role and the Pd2+ site on co-catalyst accounts for the selective C2 formation. We unveil that the anatase {101} facet favors the formation of hydroxyl radicals in aqueous phase near the surface, where they activate methane molecules into methyl radicals, and the Pd2+ site participates in facilitating the adsorption and coupling of methyl radicals. This work provides a strategy to design efficient nanocatalysts for selective photocatalytic methane coupling by reaction-space separation to optimize heterogeneous-homogeneous reactions at solid-liquid interfaces.

Photocatalytic Oxidative Coupling of Methane over Au1 Ag Single-Atom Alloy Modified ZnO with Oxygen and Water Vapor: Synergy of Gold and Silver

C-H dissociation and C-C coupling are two key steps in converting CH4 into multi-carbon compounds. Here we report a synergy of Au and Ag to greatly promote C2 H6 formation over Au1 Ag single-atom alloy nanoparticles (Au1 Ag NPs)-modified ZnO catalyst via photocatalytic oxidative coupling of methane (POCM) with O2 and H2 O. Atomically dispersed Au in Au1 Ag NPs effectively promotes the dissociation of O2 and H2 O into *OOH, promoting C-H activation of CH4 on the photogenerated O- to form *CH3 . Electron-deficient Au single atoms, as hopping ladders, also facilitate the migration of electron donor *CH3 from ZnO to Au1 Ag NPs. Finally, *CH3 coupling can readily occur on Ag atoms of Au1 Ag NPs. An excellent C2 H6 yield of 14.0 mmol g-1  h-1 with a selectivity of 79 % and an apparent quantum yield of 14.6 % at 350 nm is obtained via POCM with O2 and H2 O, which is at least two times that of the photocatalytic system. The bimetallic synergistic strategy offers guidance for future catalyst design for POCM with O2 and H2 O.

Photocatalytic Oxidative Coupling of Methane to Ethane Using Water and Oxygen on Ag3PO4-ZnO

Photocatalytic oxidative coupling is an effective way of converting CH4 to high-value-added multi-carbon chemicals under mild conditions, where the breaking of the C-H bond is the main rate-limiting step. In this paper, the Ag3PO4-ZnO heterostructure photocatalyst was synthesized for photocatalytic oxidative coupling of methane (OCM) to C2H6. In addition, an excellent C2H6 yield (16.62 mmol g-1 h-1) and a remarkable apparent quantum yield (15.8% at 350 nm) at 49:1 CH4/Air and 20% RH are obtained, which is more than three times that of the state-of-the-art photocatalytic systems. Ag3PO4 improves the adsorption and dissociation ability of O2 and H2O, benefiting the formation of surface hydroxyl species. As a result, the C-H bond activation energy of CH4 on ZnO was obviously reduced. Meanwhile, the improved separation of photogenerated carriers on the Ag3PO4-ZnO heterostructure also accelerates the OCM process. Moreover, Ag nanoparticles (NPs) derived from Ag3PO4 reduction by photoelectrons promote the coupling of *CH3, which can inhibit the overoxidation of CH4 and increase C2H6 selectivity. This research provides a guide for the design of catalyst and reaction systems in the photocatalytic OCM process.

Synergy of Surface Phosphates and Oxygen Vacancies Enables Efficient Photocatalytic Methane Conversion at Room Temperature

Room-temperature photocatalytic conversion of CH₄ into liquid oxygenates with O₂/H₂O provides an appealing route for sustainable chemical industry, which, however, suffers from poor efficiency due to the undesired carrier kinetics and low yield of reactive oxygen species of the currently available photocatalysts. Here, we report an effective surface engineering strategy where concurrent constructions of oxygen vacancies and phosphate sites on TiO₂ nanosheets address the above challenge. The surface oxygen vacancies and phosphates are respective acceptors of photogenerated electrons and holes for promoted separation and migration of charge carriers. Moreover, in addition to the facilitated activation of O₂ to ^•OH by electrons at oxygen vacancies, the surface phosphates also facilely adsorb H₂O via hydrogen bonds and thus effectively transfer holes to H₂O for enhanced ^•OH production, thereby boosting CH₄ conversion. As a result, compared with TiO₂ sheets with only oxygen vacancies, a 2.8 times improvement in liquid oxygenate production with near-unity selectivity is achieved by virtue of the synergy of surface oxygen vacancies and phosphate sites, together with an unprecedent quantum efficiency of 19.8% under 365 nm irradiation.

Precisely Constructed Metal Sulfides with Localized Single-Atom Rhodium for Photocatalytic C-H Activation and Direct Methanol Coupling to Ethylene Glycol

Although there are many studies on photocatalytic environmental remediation, hydrogen evolution, and chemical transformations, less success has been achieved for the synthesis of industrially important and largely demanded bulk chemicals using semiconductor photocatalysis, which holds great potential to drive unique chemical reactions that are difficult to implement by the conventional heterogeneous catalysis. The performance of semiconductors used for photochemical synthesis is, however, usually unsatisfactory due to limited efficiencies in light harvesting, charge-carrier separation, and surface reactions. The precise construction of heterogeneous photocatalysts to facilitate these processes is an attractive but challenging goal. Here, single-atom rhodium-doped metal sulfide nanorods composed of alternately stacked wurtzite/zinc-blende segments are successfully designed and fabricated, which demonstrate record-breaking efficiencies for visible light-driven preferential activation of C-H bond in methanol to form ethylene glycol (EG), a key bulk chemical used for the production of polyethylene terephthalate (PET) polymer. The wurtzite/zinc-blende heterojunctions lined regularly in one dimension accelerate the charge-carrier separation and migration. Single-atom rhodium selectively deposited onto the wurtzite segment with photogenerated holes accumulated facilitates methanol adsorption and C-H activation. The present work paves the way to harnessing photocatalysis for bulk chemical synthesis with structure-defined semiconductors.

Critical impacts of interfacial water on C-H activation in photocatalytic methane conversion

On-site and on-demand photocatalytic methane conversion under ambient conditions is one of the urgent global challenges for the sustainable use of ubiquitous methane resources. However, the lack of microscopic knowledge on its reaction mechanism prevents the development of engineering strategies for methane photocatalysis. Combining real-time mass spectrometry and operando infrared absorption spectroscopy with ab initio molecular dynamics simulations, here we report key molecular-level insights into photocatalytic green utilization of methane. Activation of the robust C-H bond of methane is hardly induced by the direct interaction with photogenerated holes trapped at the surface of photocatalyst; instead, the C-H activation is significantly promoted by the photoactivated interfacial water species. The interfacial water hydrates and properly stabilizes hydrocarbon radical intermediates, thereby suppressing their overstabilization. Owing to these water-assisted effects, the photocatalytic conversion rates of methane under wet conditions are dramatically improved by typically more than 30 times at ambient temperatures (~300 K) and pressures (~1 atm) in comparison to those under dry conditions. This study sheds new light on the role of interfacial water and provides a firm basis for design strategies for non-thermal heterogeneous catalysis of methane under ambient conditions.

Recent Advances in Photocatalytic Oxidation of Methane to Methanol

Methane is one of the promising alternatives to non-renewable petroleum resources since it can be transformed into added-value hydrocarbon feedstocks through suitable reactions. The conversion of methane to methanol with a higher chemical value has recently attracted much attention. The selective oxidation of methane to methanol is often considered a “holy grail” reaction in catalysis. However, methanol production through the thermal catalytic process is thermodynamically and economically unfavorable due to its high energy consumption, low catalyst stability, and complex reactor maintenance. Photocatalytic technology offers great potential to carry out unfavorable reactions under mild conditions. Many in-depth studies have been carried out on the photocatalytic conversion of methane to methanol. This review will comprehensively provide recent progress in the photocatalytic oxidation of methane to methanol based on materials and engineering perspectives. Several aspects are considered, such as the type of semiconductor-based photocatalyst (tungsten, titania, zinc, etc.), structure modification of photocatalyst (doping, heterojunction, surface modification, crystal facet re-arrangement, and electron scavenger), factors affecting the reaction process (physiochemical characteristic of photocatalyst, operational condition, and reactor configuration), and briefly proposed reaction mechanism. Analysis of existing challenges and recommendations for the future development of photocatalytic technology for methane to methanol conversion is also highlighted.

Selective oxidation of CH4 to valuable HCHO over a defective rTiO2/GO metal-free photocatalyst

A specially designed metal-free rTiO2/GO catalyst retarded the recombination of photo-generated electrons and holes and improved photocatalytic CH4 conversion performance.