VOCs abatement using thick eggshell Pt/SBA-15 pellets with hierarchical porosity

Variation in Metal-Support Interaction with TiO2 Loading and Synthesis Conditions for Pt-Ti/SBA-15 Active Catalysts in Methane Combustion

The control of catalytic performance using synthesis conditions is one of the main goals of catalytic research. Two series of Pt-Ti/SBA-15 catalysts with different TiO₂ percentages (n = 1, 5, 10, 30 wt.%) were obtained from tetrabutylorthotitanate (TBOT) and peroxotitanate (PT), as titania precursors and Pt impregnation. The obtained catalysts were characterized using X-ray diffraction, scanning electron microscopy (SEM) and transmission electron microscopy (TEM), N₂ sorption, Raman, X-ray photoelectron spectroscopy (XPS), X-ray absorption spectroscopy (XAS), hydrogen temperature-programmed reduction (H₂-TPR) and H₂-chemisorption measurements. Raman spectroscopy showed framework titanium species in low TiO₂ loading samples. The anatase phase was evidenced for samples with higher titania loading, obtained from TBOT, and a mixture of rutile and anatase for those synthesized by PT. The rutile phase prevails in rich TiO₂ catalysts obtained from PT. Variable concentrations of Pt⁰ as a result of the stronger interaction of PtO with anatase and the weaker interaction with rutile were depicted using XPS. TiO₂ loading and precursors influenced the concentration of Pt species, while the effect on Pt nanoparticles' size and uniform distribution on support was insignificant. The Pt/PtO ratio and their concentration on the surface were the result of strong metal-support interaction, and this influenced catalytic performance in the complete oxidation of methane at a low temperature. The highest conversion was obtained for sample prepared from PT with 30% TiO₂.

Strong Metal Support Effect of Pt/g-C3N4 Photocatalysts for Boosting Photothermal Synergistic Degradation of Benzene

Catalysis is the most efficient and economical method for treating volatile organic pollutants (VOCs). Among the many materials that are used in engineering, platinized carbon nitride (Pt/g-C₃N₄) is an efficient and multifunctional catalyst which has strong light absorption and mass transfer capabilities, which enable it to be used in photocatalysis, thermal catalysis and photothermal synergistic catalysis for the degradation of benzene. In this work, Pt/g-C₃N₄ was prepared by four precursors for the photothermal synergistic catalytic degradation of benzene, which show different activities, and many tests were carried out to explore the possible reasons for the discrepancy. Among them, the Pt/g-C₃N₄ prepared from dicyanamide showed the highest activity and could convert benzene (300 ppm, 20 mL·min^-1) completely at 162 °C under solar light and 173 °C under visible light. The reaction temperature was reduced by nearly half compared to the traditional thermal catalytic degradation of benzene at about 300 °C.

Development of Pharmaceutical VOCs Elimination by Catalytic Processes in China

As a byproduct of emerging as one of the world’s key producers of pharmaceuticals, China is now challenged by the emission of harmful pharmaceutical VOCs. In this review, the catalogue and volume of VOCs emitted by the pharmaceutical industry in China was introduced. The commonly used VOC removal processes and technologies was recommended by some typical examples. The progress of catalytic combustion, photocatalytic oxidation, non-thermal plasma, and electron beam treatment were presented, especially the development of catalysts. The advantages and shortages of these technologies in recent years were discussed and analyzed. Lastly, the development of VOCs elimination technologies and the most promising technology were discussed.

Silver-Copper Oxide Heteronanostructures for the Plasmonic-Enhanced Photocatalytic Oxidation of N-Hexane in the Visible-NIR Range

Volatile organic compounds (VOCs) are recognized as hazardous contributors to air pollution, precursors of multiple secondary byproducts, troposphere aerosols, and recognized contributors to respiratory and cancer-related issues in highly populated areas. Moreover, VOCs present in indoor environments represent a challenging issue that need to be addressed due to its increasing presence in nowadays society. Catalytic oxidation by noble metals represents the most effective but costly solution. The use of photocatalytic oxidation has become one of the most explored alternatives given the green and sustainable advantages of using solar light or low-consumption light emitting devices. Herein, we have tried to address the shortcomings of the most studied photocatalytic systems based on titania (TiO₂) with limited response in the UV-range or alternatively the high recombination rates detected in other transition metal-based oxide systems. We have developed a silver-copper oxide heteronanostructure able to combine the plasmonic-enhanced properties of Ag nanostructures with the visible-light driven photoresponse of CuO nanoarchitectures. The entangled Ag-CuO heteronanostructure exhibits a broad absorption towards the visible-near infrared (NIR) range and achieves total photo-oxidation of n-hexane under irradiation with different light-emitting diodes (LEDs) specific wavelengths at temperatures below 180 °C and outperforming its thermal catalytic response or its silver-free CuO illuminated counterpart.

Green Synthesis of a Cu/SiO2 Catalyst for Efficient H2-SCR of NO

In this work, the synthesis of Cu/SiO2 catalysts starting from pre-formed copper nanoparticle (CuNP) colloidal suspensions was carried out. Two different protocols for the CuNP synthesis were tested: (i) a green approach using water as solvent and ascorbic acid as reducer and stabilizing agent, and (ii) a second solvothermal method involving the use of diethylene glycol as solvent, sodium hypophosphite (NaH2PO2) as reducer, and polyvinylpyrrolidone (PVP) and cetyltrimethylammonium bromide (CTAB) as stabilizing agents. In addition, and for the sake of comparison, a third catalyst was prepared by solid state conventional grinding of CuO with SiO2. The catalysts were tested in the environmentally relevant catalytic reduction of NOX with H2, in a temperature range from 300 to 500 °C. The catalysts were characterized by X-ray diffraction (XRD), temperature programmed reduction (TPR) cycles, Raman spectroscopy, and N2 adsorption for specific surface BET measurements. From these techniques CuO and Cu(0) species were detected depending on the synthesis protocol. CuNP size and size distribution in the colloid suspensions were determined by transmission electronic microscopy (TEM). The catalyst prepared from the aqueous suspension (CuAsc/SiO2) exhibited higher NO conversion (100%) and selectivity (85%) toward N2 at the lower reaction evaluated temperature (300 °C). The CuCTAB/SiO2 catalyst obtained by the solvothermal approach showed activity at high reaction temperature (400 °C) preferentially. The metal–support mechanical mixture exhibited a negligible response at low temperature and low conversion (68%) and selectivity (88%) at 500 °C. Nanoparticle size and distribution on the support, together with the metal–support interaction, were postulated as the most plausible parameters governing the catalytic performance of the different Cu/SiO2 materials.

Control and formation mechanism of extended nanochannel geometry in colloidal mesoporous silica particles

A large class of colloidal multi-micron mesoporous silica particles have well-defined cylindrical nanopores, nanochannels which self-assembled in the templated sol-gel process. These particles are of broad interest in photonics, for timed drug release, enzyme stabilization, separation and filtration technologies, catalysis, etc. Although the pore geometry and mechanism of pore formation of such particles has been widely investigated at the nanoscale, their pore geometry and its formation mechanism at a larger (extended) scale is still under debate. The extended geometry of nanochannels is paramount for all aforementioned applications because it defines accessibility of nanochannels, and subsequently, kinetics of interaction of the nanochannel content with the particle surrounding. Here we present both experimental and theoretical investigation of the extended geometry and its formation mechanism in colloidal multi-micron mesoporous silica particles. We demonstrate that disordered (and consequently, well accessible) nanochannels in the initially formed colloidal particles gradually align and form extended self-sealed channels. This knowledge allows to control the percentage of disordered versus self-sealed nanochannels, which defines accessibility of nanochannels in such particles. We further show that the observed aligning the channels is in agreement with theory; it is thermodynamically favored as it decreases the Gibbs free energy of the particles. Besides the practical use of the obtained results, developing a fundamental understanding of the mechanisms of morphogenesis of complex geometry of nanopores will open doors to efficient and controllable synthesis that will, in turn, further fuel the practical utilization of these particles.

Towards the continuous production of Pt-based heterogeneous catalysts using microfluidic systems

The continuous production of Pt-based heterogeneous catalysts based on ultra-small (<2 nm) noble metal nanoparticles deposited on mesoporous ordered silica and their catalytic activity in VOC abatement are here reported. Microfluidic reactors can be used not only to enable the fast and controlled production of ultra-small Pt nanoparticles (NPs), but also alloyed NPs including PtPd, PtRu and PtRh can be formed in short residence times (between 60 s and 5 min). A novel continuous and homogeneous loading of these catalytic NPs on SBA-15 used as a mesoporous support is also here reported. This procedure eases the NP loading and minimizes washing post-treatments. A 12-fold decrease in the synthesis time was obtained when using this microfluidic reactor compared to the traditional batch production of Pt NPs. Microflow and batch type reactors yielded a Pt precursor conversion to generate Pt NPs with a 90% and 85% yield, respectively. Under the same conditions, the productivity of the microfluidic system (27 mg Pt NPs per h) was twice the one achieved in the conventional batch type reactor. The catalytic performance of the supported catalysts separately prepared by microfluidics and by conventional impregnation under the same conditions and with the same noble metal loading was also compared in the n-hexane abatement as a model of VOCs. Both catalysts were active in the VOC oxidation reaction but a 95% reduction in the catalyst synthesis time was obtained when using the catalysts produced in the microfluidic platform. For this reaction a long-term activity test was successfully carried out at 175 °C during 30 h on stream using the heterogeneous catalyst prepared by using the flow reactor.

Formation of Pt–Ag alloy on different silicas – surface properties and catalytic activity in oxidation of methanol

Pt–Ag alloy is formed on silicas if Ag/Pt ≥ 2.5 and gives the highest methyl formate selectivity in methanol oxidation.

Self-assembly of multi-hierarchically structured spongy mesoporous silica particles and mechanism of their formation

Here we report on self-assembly of novel multi-hierarchically structured meso(nano)porous colloidal silica particles which have cylindrical pores of 4-6nm, overall size of ∼10μm and "cracks" of 50-200nm. These cracks make particles look like micro-sponges. The particles were prepared through a modified templated sol-gel self-assembly process. The mechanism of assembly of these particles is investigated. Using encapsulated fluorescent dye, we demonstrate that the spongy particles are advantageous to facilitate dye diffusion out of particles. This multi-hierarchically geometry of particles can be used to improve the particle design for multiple applications to control drug release, rate of catalysis, filtration, utilization of particles as hosts for functional molecules (e.g., enzymes), etc.