Fine-tuning the activity of oxygen evolution catalysts: The effect of oxidation pre-treatment on size-selected Ru nanoparticles

Sub-4 nm Ru-RuO2 Schottky Nanojunction as a Catalyst for Durable Acidic Water Oxidation

RuO2 with high intrinsic activity for water oxidation is a promising alternative to IrO2 in proton exchange membrane (PEM) electrolyzer, but it suffers from long-term stability issues due to overoxidation. Here, we report a sub-4 nm Ru-RuO2 Schottky nanojunction (Ru-RuO2-SN) prepared by a microwave reaction that exhibits high activity and long-term stability in both three-electrode systems and PEM devices. The lattice strain and charge transfer induced by the metal-oxide SN increase the work function of the Ru-RuO2-SN, optimize the local electronic structure, and reduce the desorption energy of the metal site to the oxygen-containing intermediates; as a result, it leads to the oxide path mechanism (OPM) and inhibits the excessive oxidation of surface ruthenium. The Ru-RuO2-SN requires only 165 mV overpotential to obtain 10 mA·cm-2 with 1400 h stability without obvious activity degradation, achieving a stability number (6.7 × 106) matching iridium-based catalysts. In a PEM electrolyzer with Ru-RuO2-SN as an anode catalyst, only 1.6 V is needed to reach 1.0 A·cm-2 and it shows long-term stability at 100 mA·cm-2 for 1100 h and at 500 mA·cm-2 for 100 h. The reaction mechanism for the high stability of Ru-RuO2-SN was analyzed by density functional theory calculations. This work reports a durable, pure Ru-based water-oxidation catalyst and provides a new perspective for the development of efficient Ru-based catalysts.

Efficient oxygen evolution reaction on RuO2nanoparticles decorated onion-like carbon (OLC)

Oxygen evolution reaction (OER) is an important half-cell reaction of the electrical water splitting, for its high overpotential associated with sluggish OER kinetics. Therefore, it is critical to develop highly active and durable electrocatalysts to reduce the overpotential. Herein, ultra-small RuO₂nanoparticles (NPs) supported on onion-like carbon (OLC) and carbon nanotube (CNT) are successfully synthesized by means of wet impregnation combined with annealing treatment, respectively. The microstructure characterization results showed OLC perfect graphitic carbon layer structure, and the RuO₂NPs supported on the OLC possess larger particle size compared with the RuO₂NPs supported on the CNT. Moreover, the electronic structure of Ru in RuO₂/OLC was also optimized by the OLC support to be beneficial for the OER. The OER performance of the catalysts were investigated in 1 M KOH solution. The results show RuO₂/OLC has a comparable OER activity to the commercial RuO₂, but a significantly higher mass activity than the commercial RuO₂. When compared with the RuO₂/CNT, RuO₂/OLC not only exhibits lower overpotential and Tafel slop, but also owns more active sites and higher TOF value, indicating the OLC support improved the OER activity of RuO₂/OLC. Moreover, RuO₂/OLC showed a superior stability compared with RuO₂/CNT, which can be attributed to the excellent electrochemical oxidation-resistance of the OLC.

Defect-assisted electronic metal-support interactions: tuning the interplay between Ru nanoparticles and CuO supports for pH-neutral oxygen evolution

Electronic metal-support interactions (EMSIs) comprise an area of intense study, the manipulation of which is of paramount importance in the improvement of heterogeneous metal nanoparticle (NP) supported catalysts. EMSI is the transfer of charge from the support to NP, enabling more effective adsorption and interaction of reactants during catalysis. Ru NPs on CuO supports show different levels of EMSI (via charge transfer) depending on their crystal structure, with multiple twinned NPs showing greater potential for EMSI. We use magnetron-assisted gas phase aggregation for the synthesis of batches of Ru NPs with different populations of single crystal and multiple twinned nanoparticles, which were deposited on CuO nanowires (NWs). The surface charging of the Ru-CuO catalysts was investigated by Kelvin probe force microscopy (KPFM) and X-ray photoelectron spectroscopy (XPS). By doubling the population of multiple twinned NPs, the surface potential of the Ru-CuO catalysts increases roughly 4 times, coinciding with a similar increase in the amount of Ru⁴⁺. Therefore, tuning the amount of EMSI in a catalyst is possible through changing the population of multiple twinned Ru NPs in the catalyst. Increasing the amount of multiple twin NPs resulted in improved activity in the oxygen evolution reaction (a roughly 2.5 times decrease in the overpotentials when the population of multiple twinned NPs is increased) and better catalyst stability. This improvement is attributed to the fact that the multiple twin NPs maintained a metallic character under oxidation conditions (unlike single crystal NPs) due to the EMSI between the NP and support.

Systematic Investigation of Iridium-Based Bimetallic Thin Film Catalysts for the Oxygen Evolution Reaction in Acidic Media

Multimetallic Ir-based systems offer significant opportunities for enhanced oxygen evolution electrocatalysis by modifying the electronic and geometric properties of the active catalyst. Herein, a systematic investigation of bimetallic Ir-based thin films was performed to identify activity and stability trends across material systems for the oxygen evolution reaction (OER) in acidic media. Electron beam evaporation was used to co-deposit metallic films of Ir, IrSn₂, IrCr, IrTi, and IrNi. The electrocatalytic activity of the electrochemically oxidized alloys was found to increase in the following order: IrTi < IrSn₂ < Ir ∼ IrNi < IrCr. The IrCr system demonstrates two times the catalytic activity of Ir at 1.65 V versus RHE. Density functional theory calculations suggest that this enhancement is due to Cr active sites that have improved oxygen binding energetics compared to those of pure Ir oxide. This work identifies IrCr as a promising new catalyst system that facilitates reduced precious metal loadings for acid-based OER catalysis.

Revealing the structural transformation of rutile RuO2via in situ X-ray absorption spectroscopy during the oxygen evolution reaction

The state-of-art RuO₂ catalyst for the oxygen evolution reaction (OER) is measured by using in situ X-ray absorption spectroscopy (XAS) to elucidate the structural transformation during catalyzing the reaction in acidic and alkaline conditions.

Plasma-Assisted Synthesis of Monodispersed and Robust Ruthenium Ultrafine Nanocatalysts for Organosilane Oxidation and Oxygen Evolution Reactions

We report a facile and general approach for preparing ultrafine ruthenium nanocatalysts by using a plasma-assisted synthesis at <100 °C. The resulting Ru nanoparticles are monodispersed (typical size 2 nm) and remain that way upon loading onto carbon and TiO2 supports. This gives robust catalysts with excellent activities in both organosilane oxidation and the oxygen evolution reaction.

Operando XAS Study of the Surface Oxidation State on a Monolayer IrOx on RuOx and Ru Oxide Based Nanoparticles for Oxygen Evolution in Acidic Media

Herein we present surface sensitive operando XAS L-edge measurements on IrO_x/RuO₂ thin films as well as mass-selected RuO_x and Ru nanoparticles. We observed shifts of the white line XAS peak toward higher energies with applied electrochemical potential. Apart from the case of the metallic Ru nanoparticles, the observed potential dependencies were purely core-level shifts caused by a change in oxidation state, which indicates no structural changes. These findings can be explained by different binding energies of oxygenated species on the surface of IrO_x and RuO_x. Simulated XAS spectra show that the average Ir oxidation state change is strongly affected by the coverage of atomic O. The observed shifts in oxidation state suggest that the surface has a high coverage of O at potentials just below the potential where oxygen evolution is exergonic in free energy. This observation is consistent with the notion that the metal-oxygen bond is stronger than ideal.

Growth of One-Dimensional RuO2 Nanowires on g-Carbon Nitride: An Active and Stable Bifunctional Electrocatalyst for Hydrogen and Oxygen Evolution Reactions at All pH Values

Development of highly efficient and durable bifunctional electrocatalyst for hydrogen and oxygen evolution reactions (HER and OER) is essential for efficient solar fuel generation. The commercial RuO₂ or RuO₂-based catalysts are highly active toward OER, but their poor stability under different operating conditions is the main obstacle for their commercialization. Herein, we report growth of one-dimensional highly crystalline RuO₂ nanowires on carbon nitride (1D-RuO₂-CN_x) for their applications in HER and OER at all pH values. The 1D-RuO₂-CN_x, as an OER catalyst, exhibits a low onset overpotential of ∼200 mV in both acidic and basic media, whereas Tafel slopes are 52 and 56 mV/dec in acidic and basic media, respectively. This catalyst requires a low overpotential of 250 and 260 mV to drive the current density of 10 mA cm^-2 in acidic and basic media, respectively. The mass activity of 1D-RuO₂-CN_x catalyst is 352 mA mg^-1, which is ∼14 times higher than that of commercial RuO₂. Most importantly, the 1D-RuO₂-CN_x catalyst has remarkably higher stability compared to commercial RuO₂. This catalyst also exhibits superior HER activity with a current density of 10 mAcm^-2 at ∼93 and 95 mV in acidic and basic media. The HER Tafel slopes of this catalyst are 40 mV/dec in acidic condition and 70 mV/dec in basic condition. The HER activity of this catalyst is slightly lower than Pt/C in acidic media, whereas in basic media it is comparable or even better than that of Pt/C at higher overpotentials. The HER stability of this catalyst is also better than that of Pt/C in all pH solutions. This superior catalytic activity of 1D-RuO₂-CN_x composite can be attributed to catalyst-support interaction, enhanced mass and electron transport, one-dimensional morphology, and highly crystalline rutile RuO₂ structure.