Ethanol dehydration pathways in H-ZSM-5: Insights from temporal analysis of products

Recent developments in (bio)ethanol conversion to fuels and chemicals over heterogeneous catalysts

Bioethanol is one of the most important bio-resources produced from biomass fermentation and is an environmentally friendly alternative to fossil-based fuels as it is regarded as renewable and clean. Bioethanol and its derivatives are used as feedstocks in petrochemical processes as well as fuel and fuel additives in motor vehicles to compensate for the depletion of fossil fuels. This review chronicles the recent developments in the catalytic conversion of ethanol to diethyl ether, ethylene, propylene, long-chain hydrocarbons, and other important products. Various heterogeneous catalysts, such as zeolites, metal oxides, heteropolyacids, mesoporous materials, and metal-organic frameworks, have been used in the ethanol conversion processes and are discussed extensively. The significance of various reaction parameters such as pressure, temperature, water content in the ethanol feed, and the effect of catalyst modification based on various kinds of literature are critically evaluated. Further, coke formation and coke product analysis using various analytical and spectroscopic techniques during the ethanol conversion are briefly discussed. The review concludes by providing insights into possible research paths pertaining to catalyst design aimed at enhancing the catalytic conversion of (bio)ethanol.

Molecular Views on Mechanisms of Brønsted Acid-Catalyzed Reactions in Zeolites

The Brønsted acidity of proton-exchanged zeolites has historically led to the most impactful applications of these materials in heterogeneous catalysis, mainly in the fields of transformations of hydrocarbons and oxygenates. Unravelling the mechanisms at the atomic scale of these transformations has been the object of tremendous efforts in the last decades. Such investigations have extended our fundamental knowledge about the respective roles of acidity and confinement in the catalytic properties of proton exchanged zeolites. The emerging concepts are of general relevance at the crossroad of heterogeneous catalysis and molecular chemistry. In the present review, emphasis is given to molecular views on the mechanism of generic transformations catalyzed by Brønsted acid sites of zeolites, combining the information gained from advanced kinetic analysis, in situ, and operando spectroscopies, and quantum chemistry calculations. After reviewing the current knowledge on the nature of the Brønsted acid sites themselves, and the key parameters in catalysis by zeolites, a focus is made on reactions undergone by alkenes, alkanes, aromatic molecules, alcohols, and polyhydroxy molecules. Elementary events of C-C, C-H, and C-O bond breaking and formation are at the core of these reactions. Outlooks are given to take up the future challenges in the field, aiming at getting ever more accurate views on these mechanisms, and as the ultimate goal, to provide rational tools for the design of improved zeolite-based Brønsted acid catalysts.

Influence of Substrate Concentration on Kinetic Parameters of Ethanol Dehydration in MFI and CHA Zeolites and Relation of These Kinetic Parameters to Acid–Base Properties

The catalytic activity of zeolites is often related to their acid–base properties. In this work, the relationship between the value of apparent activation energy of ethanol dehydration, measured in a fixed bed reactor and by means of a temperature-programmed surface reaction (TPSR) depending on the amount of ethanol in the zeolite lattice and the value of activation energy of H/D exchange as a measure of acid–base properties of MFI and CHA zeolites, was studied. Tests in a fixed bed reactor were unable to provide reliable reaction kinetics data due to internal diffusion limitations and rapid catalyst deactivation. Only the TPSR method was able to provide activation energy values comparable to the activation energy values obtained from the H/D exchange rate measurements. In addition, for CHA zeolite, it has been shown that the values of ethanol dehydration activation energies depend on the amount of ethanol in the CHA framework, and this effect can be attributed to the substrate clustering effects supporting the deprotonation of zeolite Brønsted centers.

Adsorption and dehydration of ethanol on isomorphously B, Al, and Ga substituted H-ZSM-5 zeolite: an embedded ONIOM study

Dehydration reactions are important in the petroleum and petrochemical industries, especially for the feedstock production. In this work, the catalytic activity of zeolites with different acidities for the dehydration of ethanol to ethylene and diethylether is investigated by density functional calculations on cluster models of three isomorphous B, Al, and Ga substituted H-ZSM-5 zeolites. Both unimolecular and bimolecular mechanisms are investigated. Detailed reaction profiles for the dehydration reaction, assuming either a stepwise or a concerted mechanism, were calculated by using the ONIOM(MP2:M06-2X) + SCREEP method. The adsorption energies of ethanol are -21.6, -28.1, and -27.7 kcal mol^-1 on H-[B]-ZSM-5, H-[Al]-ZSM-5, and H-[Ga]-ZSM-5 zeolites, respectively. The activation energies for the rate-determining step of the unimolecular concerted mechanism for the ethylene formation are 48.5, 42.6, and 43.6 kcal mol^-1 on H-[B]-ZSM-5, H-[Al]-ZSM-5, and H-[Ga]-ZSM-5 zeolites, respectively. The activation energies for the ethoxy formation as the rate-determining step for the bimolecular formation of diethylether are 42.3, 40.0, and 41.1 kcal mol^-1 on H-[B]-ZSM-5, H-[Al]-ZSM-5, and H-[Ga]-ZSM-5 zeolites, respectively. The results indicate that the catalytic activities for the dehydration of ethanol decrease in the order H-[Al]-ZSM-5 ~ H-[Ga]-ZSM-5 > H-[B]-ZSM-5. Besides the acid strength, the zeolite framework affects the reaction by stabilizing the reaction intermediates, leading to more stable adsorption complexes and lower activation barriers.

Ethanol Dehydrogenation: A Reaction Path Study by Means of Temporal Analysis of Products

Conventional fossil fuels such as gasoline or diesel should be substituted in the future by environmentally-friendly alternatives in order to reduce emissions in the transport sector and thus mitigate global warming. In this regard, iso-butanol is very promising as its chemical and physical properties are very similar to those of gasoline. Therefore, ongoing research deals with the development of catalytically-supported synthesis routes to iso-butanol, starting from renewably-generated methanol. This research has already revealed that the dehydrogenation of ethanol plays an important role in the reaction sequence from methanol to iso-butanol. To improve the fundamental understanding of the ethanol dehydrogenation step, the Temporal Analysis of Products (TAP) methodology was applied to illuminate that the catalysts used, Pt/C, Ir/C and Cu/C, are very active in ethanol adsorption. H2 and acetaldehyde are formed on the catalyst surfaces, with the latter quickly decomposing into CO and CH4 under the given reaction conditions. Based on the TAP results, this paper proposes a reaction scheme for ethanol dehydrogenation and acetaldehyde decomposition on the respective catalysts. The samples are characterized by means of N2 sorption and Scanning Transmission Electron Microscopy (STEM).

First-Principles-Based Simulation of an Industrial Ethanol Dehydration Reactor

The achievement of new economically viable chemical processes often involves the translation of observed lab-scale phenomena into performance in an industrial reactor. In this work, the in silico design and optimization of an industrial ethanol dehydration reactor were performed, employing a multiscale model ranging from nano-, over micro-, to macroscale. The intrinsic kinetics of the elementary steps was quantified through ab initio obtained rate and equilibrium coefficients. Heat and mass transfer limitations for the industrial design case were assessed via literature correlations. The industrial reactor model developed indicated that it is not beneficial to utilize feeds with high ethanol content, as they result in lower ethanol conversion and ethene yield. Furthermore, a more pronounced temperature drop over the reactor was simulated. It is preferred to use a more H2O-diluted feed for the operation of an industrial ethanol dehydration reactor.