Co3O4-MnOx oxides supported on SBA-15 for CO and VOCs oxidation

Coupling effect of reaction conditions on the catalytic activity of Cu-Mn composite oxide catalysts for toluene

Volatile organic compounds (VOCs) are one of the major components of air pollution. Catalytic combustion is a promising technology for the treatment of VOCs and at its center is the preparation of efficient and cheap catalysts. In this study, by loading copper (Cu) and manganese (Mn) on Santa Barbara Amorphous-15 (SBA-15) molecular sieve, the Cux-Mny/SBA-15 (x = 1, 2; y = 1, 2) composite metal oxide catalyst was prepared using the equal volume impregnation method. Their performance in the toluene catalytic combustion reaction was investigated by adjusting the molar ratio (x : y), and the loading of Cu and Mn. The results of the Brunner-Emmett-Teller (BET), X-ray diffraction (XRD), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS) analyses show that the CuMnO spinel phase can be detected in the Cu-Mn composite metal oxide catalyst doped with a low concentration of Cu. The overall rod-like structure of the fibrous network structure provides a large specific surface area, and the particle crystallinity is low and the dispersion is good. Due to the synergistic effect of Cu and Mn, the greater the amount of Mn3+ and adsorbed oxygen species (Oads) that are available, and the higher the turnover frequency (TOF) value, the better and more superior catalytic performance and excellent stability is obtained, when compared with the single-component oxides used in toluene catalytic combustion. After a continuous catalytic reaction for 12 h, the toluene conversion rate remained above 95%. The coupling effect of the catalytic reaction temperature and concentration of oxygen on the catalytic combustion of toluene was also studied. At a low reaction temperature (<250 °C), the increase of the concentration of oxygen played a superior role in promoting the conversion of toluene. The kinetic analysis of the toluene catalytic combustion process showed that the catalytic combustion of toluene by Cu-Mn/SBA-15 followed both the Mars-Van Krevelen (MVK) and Langmuir-Hinshelwood (L-H) reaction mechanisms. With the increase of the Oads amount caused by the decrease of the Cu ratio, the proportion of the L-H reaction mechanism increases.

Synthesis of Co,Ce Oxide Nanoparticles Using an Aerosol Method and Their Deposition on Different Structured Substrates for Catalytic Removal of Diesel Particulate Matter

The synthesis of Co and Ce oxide nanoparticles using precipitation of precursor salt solutions in the form of microdroplets generated with a nebulizer proved to be an efficient, fast and inexpensive method. Different morphologies of single oxides particles were obtained. Ceria nanoparticles were almost cube-shaped of 8 nm average size, forming 1.3–1.5 μm aggregates, whereas cobalt oxide appeared as rounded-edged particles of 37 nm average size, mainly forming nanorods 50–500 nm. Co3O4 and CeO2 nanoparticles were used to generate structured catalysts from both metallic (stainless steel wire mesh monoliths) and ceramic (cordierite honeycombs) substrates. Ceria Nyacol was used as a binder to favor the anchoring of catalytic particles thus enhancing the adhesion of the coating. The resulting structured catalysts were tested for the combustion of diesel soot with the aim of being used in the regeneration of particulate filters (DPFs). The performance of these structured catalysts was similar to or even better than that exhibited by the catalysts prepared using commercial nanoparticles. Among the catalysts tested, the structured systems using ceramic substrates were more efficient, showing lower values of the maximum combustion rate temperatures (TM = 410 °C).

Nitrogen Adsorption and Characteristics of Iron, Cobalt, and Nickel Oxides Impregnated on SBA-15 Mesoporous Silica

Hexagonal SBA-15 mesoporous material was used as a catalytic template for impregnation, with the transition metals Fe, Co, and Ni as catalysts for chemical transformation. Nitrogen adsorption/desorption isotherms, scanning electron microscopy, and transmission electron microscopy were conducted to better understand the physicochemical properties of the metal oxide-impregnated SBA-15. The specific surface area of the original SBA-15 was approximately 680 m²/g, and the abundances of the catalysts impregnated ranged from 2 to 8%, corresponding to specific surface areas of 560-470 m²/g for Fe-SBA-15, 440-340 m²/g for Ni-SBA-15, and 410-340 m²/g for Co-SBA-15. The increase in impregnated metal loadings filled the pores and collapsed the silica walls during the metal oxides impregnation on SBA-15 and calcination procedures, resulting in a decrease in the specific surface area and pore volume of the templates. The results showed that the order of nitrogen adsorbed was SBA-15 > Fe-SBA-15 > Ni-SBA-15 > Co-SBA-15 when the metal loading was 5%. In addition, the metal oxides on SBA-15 increased the wall thickness compared with raw SBA-15. Based on the XRD spectrum analysis, Fe₂O₃, Co₃O₄, and NiO were the stable crystals on the Fe-SBA-15, Co-SBA-15, and Ni-SBA-15, respectively. The sequence of the average grain size of metal oxides on SBA-15 was Co-SBA-15 > Fe-SBA-15 > Ni-SBA-15, according to XRD spectra and Scherrer's equation. Isopropanol could be decomposed by metal oxide-impregnated SBA-15 to form carbon filament materials. Therefore, these materials have the potential to be employed for pollutant removal, catalytic reactions for organic solvent and bio-oil/biomass reforming, and recycling waste into high-value materials.

Mesoporous molecular sieve-based materials for catalytic oxidation of VOC: A review

As the main contributor of the formation of particulate matter as well as ozone, volatile organic compounds (VOCs) greatly affect human health and the environmental quality. Catalytic combustion/oxidation has been viewed as an efficient, economically feasible and environmentally friendly way for the elimination of VOCs. Supported metal catalyst is the preferred type of catalysts applied for VOCs catalytic combustion because of the synergy between active components and support as well as its flexibility in the composition. The presence of support not only plays the role of keeping the catalyst with good stability and mechanical strength, but also provides a large specific surface for the good dispersion of active components, which could effectively improve the performance of catalyst as well as decrease the usage of active components, especially the noble metal amount. Mesoporous molecular sieves, owing to their large surface area, unique porous structures, large pore size as well as uniform pore-size distribution, were viewed as superior support for dispersing active components. This review focuses on the recent development of mesoporous molecular sieve supported metal catalysts and their application in catalytic oxidation of VOCs. The effect of active component types, support structure, preparation method, precursors, etc. on the valence state, dispersion as well as the loading of active species were also discussed and summarized. Moreover, the corresponding conversion route of VOCs was also addressed. This review aims to provide some enlightment for designing the supported metal catalysts with superior activity and stability for VOCs removal.

Novel Nanosized Spinel MnCoFeO4 for Low-Temperature Hydrocarbon Oxidation

The present paper reports on MnCoFeO₄ spinels with peculiar composition and their catalytic behavior in the reactions of complete oxidation of hydrocarbons. The samples were synthesized by solution combustion method with sucrose and citric acid as fuels. All samples were characterized by powder X-ray diffraction, N₂-physisorption, scanning electron microscopy, thermal analysis, X-ray photoelectron spectroscopy, and Mössbauer spectroscopy. The catalytic properties of the spinels with Mn:Co:Fe = 1:1:1 composition were studied in reactions of complete oxidation of methane, propane, butane, and propane in the presence of water as model pollutants. Both prepared catalysts are nanosized materials. The slight difference in the compositions, structure, and morphology is due to the type of fuel used in the synthesis reaction. The spinel, prepared with sucrose, shows a higher specific surface area, pore volume, higher amount of small particles fraction, higher thermal stability, and as a result, more exposed active sites on the sample surface that lead to higher catalytic activity in the studied oxidation reactions. After the catalytic tests, both samples do not undergo any substantial phase and morphological changes; thus, they could be applied in low-temperature hydrocarbon oxidation reactions.

Insights into the Redox and Structural Properties of CoOx and MnOx: Fundamental Factors Affecting the Catalytic Performance in the Oxidation Process of VOCs

Volatile organic compound (VOC) abatement has become imperative nowadays due to their harmful effect on human health and on the environment. Catalytic oxidation has appeared as an innovative and promising approach, as the pollutants can be totally oxidized at moderate operating temperatures under 500 °C. The most active single oxides in the total oxidation of hydrocarbons have been shown to be manganese and cobalt oxides. The main factors affecting the catalytic performances of several metal-oxide catalysts, including CoOx and MnOx, in relation to the total oxidation of hydrocarbons have been reviewed. The influence of these factors is directly related to the Mars–van Krevelen mechanism, which is known to be applied in the case of the oxidation of VOCs in general and hydrocarbons in particular, using transitional metal oxides as catalysts. The catalytic behaviors of the studied oxides could be closely related to their redox properties, their nonstoichiometric, defective structure, and their lattice oxygen mobility. The control of the structural and textural properties of the studied metal oxides, such as specific surface area and specific morphology, plays an important role in catalytic applications. A fundamental challenge in the development of efficient and low-cost catalysts is to choose the criteria for selecting them. Therefore, this research could be useful for tailoring advanced and high-performance catalysts for the total oxidation of VOCs.

Research Progress of a Composite Metal Oxide Catalyst for VOC Degradation

Volatile organic compounds (VOCs) are atmospheric pollutants that have been of concern for researchers in recent years because they are toxic, difficult to remove, and widely sourced and easily cause damage to the environment and human body. Most scholars use low-temperature plasma biological treatment, catalytic oxidation, adsorption, condensation, and recovery techniques to treat then effectively. Among them, catalytic oxidation technology has the advantages of a high catalytic efficiency, low energy consumption, high safety factor, high treatment efficiency, and less secondary pollution; it is currently widely used for VOC degradation technology. In this paper, the catalytic oxidation technology for the degradation of multiple types of VOCs as well as the development of a single metal oxide catalyst have been briefly introduced. We also focus on the research progress of composite metal oxide catalysts for the removal of VOCs by comparing and analyzing the metal component ratio, preparation method, and types of precursors and the catalysts' influence on the catalytic performance. In addition, the reason for catalyst deactivation and a correlation between the chemical state of the catalyst and the electron distribution are discussed. Development of a composite metal oxide catalyst for the catalytic oxidation of VOCs has been proposed.

Reaction Kinetics and Mechanism of VOCs Combustion on Mn-Ce-SBA-15

A propane combustion catalyst based on Mn and Ce and supported by SBA-15 was prepared by the “two-solvents’’ method aiming at the possible application in catalytic converters for abatement of alkanes in waste (exhaust) gases. The catalyst characterization was carried out by SAXS, N2-physisorption, XRD, TEM, XPS, EPR and H2-TPR methods. The catalysts’ performance was evaluated by tests on the combustion of methane, propane and butane. The reaction kinetics investigation showed that the reaction orders towards propane and oxygen were 0.7 and 0.1, respectively. The negative reaction order towards the water (−0.3) shows an inhibiting effect on the water molecules. Based on the data from the instrumental methods, catalytic experiments and mathematic modeling of the reaction kinetics, one may conclude that the Mars–van Krevelen type of mechanism is the most probable for the reaction of complete propane oxidation over single Mn and bi-component Mn–Ce catalysts. The fine dispersion of manganese and cerium oxide and their strong interaction inside the channels of the SBA-15 molecular sieve leads to the formation of difficult to reduce oxide phases and consequently, to lower catalytic activity compared to the mono-component manganese oxide catalyst. It was confirmed that the meso-structure was not modified during the catalytic reaction, thus it can prevent the agglomeration of the oxide particles.

Mesoporous catalysts for catalytic oxidation of volatile organic compounds: preparations, mechanisms and applications

Volatile organic compounds (VOCs) are mainly derived from human activities, but they are harmful to the environment and our health. Catalytic oxidation is the most economical and efficient method to convert VOCs into harmless substances of water and carbon dioxide at relatively low temperatures among the existing techniques. Supporting noble metal and/or transition metal oxide catalysts on the porous materials and direct preparation of mesoporous catalysts are two efficient ways to obtain effective catalysts for the catalytic oxidation of VOCs. This review focuses on the preparation methods for noble-metal-based and transition-metal-oxide-based mesoporous catalysts, the reaction mechanisms of the catalytic oxidations of VOCs over them, the catalyst deactivation/regeneration, and the applications of such catalysts for VOCs removal. It is expected to provide guidance for the design, preparation and application of effective mesoporous catalysts with superior activity, high stability and low cost for the VOCs removal at lower temperatures.

Bimetallic Niobium-Based Catalysts Supported on SBA-15 for Hydrodeoxygenation of Anisole

The effect of adding iron, cobalt or nickel to a prepared niobium-supported catalyst using mesoporous silica SBA-15 as a support was evaluated in the hydrodeoxygenation (HDO) reaction of anisole, chosen as a model compound in lignocellulosic biomass derived bio-oil. HDO activity as well as selectivity toward O-free products were highly dependent on the catalyst formulation: Ni incorporation showed the highest anisole conversion and selectivity to deoxygenated products, followed by Co and Fe counterparts. The activity was explained in terms of acidity, metal surface exposure and reducibility as a function of the interaction between the phases present. Regarding the characterization results, the better performance of NiNb/SBA-15 was associated with its lower acidity, higher Nb/Si surface exposure, NbO₂/Nb₂O₅ ratio and better interaction between Ni and Nb species.

The Study on the Active Site Regulated RuOx/Sn0.2Ti0.8O2 Catalysts with Different Ru Precursors for the Catalytic Oxidation of Dichloromethane

Chlorine-containing volatile organic compounds (CVOCs) present in industrial exhaust gas can cause great harm to the human body and the environment. In order to further study the catalytic oxidation of CVOCs, an active site regulated RuOx/Sn0.2Ti0.8O2 catalyst with different Ru precursors was developed. With Dichloromethane as the model molecule, the activity test results showed that the optimization of Ru precursor using Ru colloid significantly increased the activity of the catalyst (T90 was reduced by about 90 °C when the Ru loading was 1 wt%). The analysis of characterization results showed that the improvement of the catalytic performance was mainly due to the improvement of the active species dispersion (the size of Ru cluster was reduced from 3–4 nm to about 1.3 nm) and the enhancement of the interaction between the active species and the support. The utilization efficiency of the active components was improved by nearly doubling TOF value, and the overall oxidation performance of the catalyst was also enhanced. The relationship between the Ru loading and the catalytic activity of the catalyst was also studied to better determine the optimal Ru loading. It could be found that with the increase in Ru loading, the dispersibility of RuOx species on the catalyst surface gradually decreased, despite the increase in their total amount. The combined influence of these two effects led to little change in the catalytic activity of the catalyst at first, and then a significant increase. Therefore, this research is meaningful for the efficient treatment of CVOCs and further reducing the content of active components in the catalysts.

Insight into the effect of manganese substitution on mesoporous hollow spinel cobalt oxides for catalytic oxidation of toluene

The cobalt oxides and manganese oxides have high-activity potential for catalytic oxidation of volatile organic compounds (VOCs), while the mesoporous hollow morphology is crucial to the mass transfer of reactant and product. Therefore, it is worth investigating the effect of manganese substitution in mesoporous hollow cobalt oxides on catalytic oxidation. Herein, a partially disordered spinel structure is formed by the Mn substitution in Co₃O₄ and the mesoporous hollow microsphere is improved in morphology homogeneity with the decrease of Co/Mn ratio in the range of 1.8-28.8. The 5Co1Mn (Mn-substituted Co₃O₄ with Co/Mn at 5.4) exhibits outstanding catalytic activity for toluene oxidation with 50% CO₂ generation at 237 °C, which is 21 °C lower than Co₃O₄. Moreover, the 5Co1Mn displays satisfactory stability in reusability, lifetime, and water resistance. The small defective crystallite, mesoporous hollow morphology, and high specific surface area endow Mn-substituted Co₃O₄ with more surface chemical adsorbed oxygen, enhancing the catalytic oxidation of toluene. Theoretical calculation on (311) plane of Co₃O₄ reveals that Mn²⁺ or Mn³⁺ substitution increases the formation energy of oxygen vacancy and makes it difficult to adsorb gaseous oxygen on the defective surface. The interaction between Co and Mn impedes the improvement of toluene oxidation because the mobility of lattice oxygen, the surface distribution of Co³⁺, and the ratio of surface adsorbed oxygen to surface lattice oxygen are hindered by Mn substitution. The chemical adsorbed oxygen is more active than lattice oxygen in the oxidation of adsorbed intermediates (phenolate, benzoate species, etc.). The Langmuir-Hinshelwood mechanism dominates in the catalytic oxidation at 200-250 °C, while the catalytic oxidation follows both the Langmuir-Hinshelwood mechanism and Mars-van Krevelen mechanism above 250 °C. This work provides some enlightenment for exploring the role of surface oxygen species in VOCs oxidation and uncovering the interaction in binary spinel oxides.

Co–Ce Oxides Supported on SBA-15 for VOCs Oxidation

Reported here are new data on the structural and catalytic properties of a series of mono-component cobalt and bi-component Co–Ce catalysts supported on SBA-15 (Santa Barbara Amorphous-15)). The catalysts performance has been evaluated by tests on combustion of methane, propane, and n-hexane. It was established that the preparation of the Co–Ce catalysts by the ‘two-solvent’ technique does not significantly change the mesoporous structure, however, its pores are clogging with the Co and Ce guest species. Cobalt and cerium are uniformly distributed and preferentially fill up the channels of SBA-15, but oxide agglomerates located on the surface are observed as well. The highest activity of the mono-component cobalt sample is explained by its higher reducibility as a result of lower interaction of the cobalt oxide with the SBA-15. The fine dispersion of cobalt and cerium oxide and their strong interaction in the channels of the SBA-15 molecular sieve, leads to the formation of difficult-to-reduce oxide phases and, consequently, to lower catalytic activity compared to monocomponent cobalt oxide catalyst. The synthesised mesoporous structure can prevent the agglomeration of the oxide particles, thus leading to the successful development of a new and stable catalyst for decreasing greenhouse gas emissions.