Catalytic partial oxidation (CPOX) of natural gas and renewable hydrocarbons/oxygenated hydrocarbons—A review

Effect of strontium on the performance of Ni/CBV20A catalyst in partial oxidation of methane for syngas and hydrogen production

Converting methane into syngas via partial oxidation of methane (POM) is a promising energy-efficient technology given its exothermic nature. Active nickel-based catalysts suffer from deactivation by carbon deposition and sintering. This study explores the novel use of mordenite zeolite (CBV20A) as a catalytic support for nickel (Ni) and using strontium (Sr) as a promoter. Ni5Sr x /CBV20A samples with various Sr loadings were prepared and characterized using N2-sorption, X-ray diffraction, H2-temperature programmed reduction, temperature programmed desorption of CO2, and Transmission Electron Microscopy. Sr addition improved NiO reducibility at lower temperature and boosted basicity, enhancing CH4 conversion and H2 yield. The optimal catalyst, Ni5Sr2/CBV20A, exhibited the highest performance with 72% CH4 conversion, 47% H2 yield, and 2.6 H2/CO ratio at 700 °C and 14 400 mL g-1 h-1. Results show that at a high gas hourly space velocity (GHSV) of 72 000 mL g-1 h-1, a combustion and reforming reaction mechanism is preferred, while at a low GHSV of 14 400 mL g-1 h-1, a direct partial oxidation mechanism predominates.

Advancements in low-temperature NH3-SCR of NOx using Ba-based catalysts: a critical review of preparation, mechanisms, and challenges

Presently, selective catalytic reduction (SCR), with either carbon monoxide, urea, hydrocarbons, hydrogen, or ammonia as a reductant, has become a nitrogen oxide (NOx) removal technology (NOx conversion) of many catalytic companies and diesel engine exhaust gas. Although, there exists a serious threat of low-temperature limitations. So far, certain scientists have shown that barium-based (Ba-based) catalysts have the potential to be highly effective at SCR of NOx at low temperatures when ammonia is used as the reducing agent. The process of NOx storage and reduction which alternate SCR is known as the Lean NOx trap. Herein, we give the condensed advancements and production of the catalysts that involve BaO in low-temperature NH3-SCR of NOx, the advantages of BaO catalysts compared to the recently hot electrocatalysis, the stability of BaO catalyst materials, and the condensed advancements and production of the catalysts that involve BaO in low-temperature NH3-SCR of NOx. These catalysts are viewed in the light of their preparation method, particulate, and posture in mixed oxides. Also, the characteristic features of Ba-based catalysts are carefully considered and briefed under the following areas: preparation method and precursor, crystallinity, calcination temperature, morphology, acid sites, the specific surface area for reaction, redox property, and activation energy of catalysts. More to these are the discussions on Eley-Rideal [E-R] and Langmuir-Hinshelwood [L-H] mechanisms, the H2O/SO2 and O2 permissiveness, and the NH3-SCR reaction mechanism over Ba-based catalysts highlighting their possible effects. Finally, we proposed the prospect and the likely future research plan for the low-temperature NH3-SCR of NOx.

Photocatalytic cyclohexane oxidation and epoxidation using hedgehog particles

Inorganic particles are effective photocatalysts for the liquid-state production of organic precursors and monomers at ambient conditions. However, poor colloidal stability of inorganic micro- and nanoparticles in low-polarity solvents limits their utilization as heterogeneous catalysts and coating them with surfactants drastically reduces their catalytic activity. Here we show that effective photo-oxidation of liquid cyclohexane (CH) is possible using spiky particles from metal oxides with hierarchical structure combining micro- and nanoscale structural features engineered for enhanced dispersibility in CH. Nanoscale ZnO spikes are assembled radially on α-Fe₂O₃ microcube cores to produce complex 'hedgehog' particles (HPs). The 'halo' of stiff spikes reduces van der Waals attraction, preventing aggregation of the catalytic particles. Photocatalysis in Pickering emulsions formed by HPs with hydrogen peroxide provides a viable pathway to energy-efficient alkane oxidation in the liquid state. Additionally, HPs enable a direct chemical pathway from alkanes to epoxides at ambient conditions, specifically to cyclohexene oxide, indicating that the structure of HPs has a direct effect on the recombination of ion-radicals during the hydrocarbon oxidation. These findings demonstrate the potential of inorganic photocatalysts with complex architecture for 'green' catalysis.

Oxygenated Hydrocarbons from Catalytic Hydrogenation of Carbon Dioxide

Once fundamental difficulties such as active sites and selectivity are fully resolved, metal-free catalysts such as 3D graphene or carbon nanotubes (CNT) are very cost-effective substitutes for the expensive noble metals used for catalyzing CO2. A viable method for converting environmental wastes into useful energy storage or industrial wealth, and one which also addresses the environmental and energy problems brought on by emissions of CO2, is CO2 hydrogenation into hydrocarbon compounds. The creation of catalytic compounds and knowledge about the reaction mechanisms have received considerable attention. Numerous variables affect the catalytic process, including metal–support interaction, metal particle sizes, and promoters. CO2 hydrogenation into different hydrocarbon compounds like lower olefins, alcoholic composites, long-chain hydrocarbon composites, and fuels, in addition to other categories, have been explained in previous studies. With respect to catalyst design, photocatalytic activity, and the reaction mechanism, recent advances in obtaining oxygenated hydrocarbons from CO2 processing have been made both through experiments and through density functional theory (DFT) simulations. This review highlights the progress made in the use of three-dimensional (3D) nanomaterials and their compounds and methods for their synthesis in the process of hydrogenation of CO2. Recent advances in catalytic performance and the conversion mechanism for CO2 hydrogenation into hydrocarbons that have been made using both experiments and DFT simulations are also discussed. The development of 3D nanomaterials and metal catalysts supported on 3D nanomaterials is important for CO2 conversion because of their stability and the ability to continuously support the catalytic processes, in addition to the ability to reduce CO2 directly and hydrogenate it into oxygenated hydrocarbons.

Partial Oxidation of Methane over CaO Decorated TiO2 Nanocatalyst for Syngas Production in a Fixed Bed Reactor

Syngas is a valuable entity for downstream liquid fuel production and chemical industries. The efficient production of syngas via catalytic partial oxidation of methane (CPOM) is an important process. In this study, partial oxidation of methane (POM) was carried out using CaO decorated TiO2 catalysts. The catalysts were synthesized employing the sol-gel method, while the decoration of TiO2 with CaO was achieved in an aqueous solution by wetness impregnation method. The prepared catalysts were characterized by employing XRD, Raman, TG-DTG, and SEM-EDX for structural and morphological analysis. On testing for POM, at 750 °C the catalysts demonstrate excellent CH4 conversion of 83.6 and 79.5% for 2% and 3% CaO loaded TiO2, respectively. While the average H2/CO ratio for both 2% and 3% CaO loaded TiO2, 2.25 and 2.28, respectively, remained slightly above the theoretical value (H2/CO = 2.0) of POM. The improved POM performance is attributed to the optimally loaded CaO on the TiO2 surface that promotes the reaction where TiO2 support ensure less agglomerated particles, resulting into a fine distribution of the active catalytic sites.

State-of-the-art in methane-reforming reactor modeling: challenges and new insights

The reforming of methane is an important industrial process, and reactor modeling and simulation is frequently employed as a design and analysis tool in understanding this process. While much research work is devoted to catalyst formulations, reaction mechanisms, and reactor designs, this review aims to summarize the literature concerning the simulation of methane reforming. Applications in industrial practice are highlighted, and the three main approaches to representing the reactions are briefly discussed. An overview of simulation studies focusing on methane reforming is presented. The three central methods for fixed-bed reactor modeling are discussed. Various approaches and modern examples are discussed, presenting their modeling methods and key findings. The overall objective of this paper is to provide a dedicated review of simulation work done for methane reforming and provide a reference for understanding this field and identifying possible new paths.

Low-Temperature Methane Partial Oxidation over Pd Supported on CeO2: Effect of the Preparation Method and Precursors

The catalytic production of syngas by the partial oxidation of methane (POM) was investigated over Pd supported on ceria (0.5–2 Pd wt.%) prepared by incipient wetness impregnation and by mechanochemical methods. The performance of the Pd/CeO2 catalyst prepared by milling CeO2 and Pd acetate was superior to that prepared by milling CeO2 and Pd nitrate and to Pd/CeO2 prepared by impregnation from Pd acetate. The best catalytic activity of the Pd/CeO2 catalyst prepared from CeO2 and Pd acetate was obtained by milling at 50 Hz for 5 min. Two-step combustion and reforming reaction mechanism were identified. Remarkably, methane conversion increased progressively with Pd loading for the catalysts prepared by incipient wetness impregnation, whereas low metal loading showed better conversion of methane for the catalysts prepared by ball milling using Pd acetate. This was explained in terms of an impressive dispersion of Pd species with a strong interaction with the surface of ceria, as deduced from transmission electron microscopy, Raman spectroscopy and X-ray photoelectron spectroscopy characterization, which revealed a large quantity of highly oxidized species at the surface.