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Ye D, Wu Z, Wang T, Zhu R, Feng Y, Lei J, Tian Y, Zou Z, Wu H, Cheng C, Tang S, Li S. Anti-Sintering Ni-W Catalytic Layer on Reductive Tungsten Carbides for Superior High-Temperature CO 2 Reduction. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2025:e2504431. [PMID: 40304145 DOI: 10.1002/adma.202504431] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/05/2025] [Revised: 04/15/2025] [Indexed: 05/02/2025]
Abstract
The reverse water-gas shift (RWGS) reaction stands out as a promising approach for selectively converting CO2 into CO, which can then be upgraded into high-value-added products. While designing high selectivity and stability catalysts for RWGS reaction remains a significant challenge. In this study, an efficient and ultra-stable Ni-W catalytic layer on reductive WC (NiAWC) is designed as an anti-sintering catalyst for superior high-temperature RWGS reaction. Benefiting from the unique structures, the NiAWC catalyst exhibits exceptionally high performances with a CO production rate of 1.84 molCO gNi -1 h-1 and over 95% CO selectivity, maintaining stability for 120 h at 500 °C. Even after 300 h of continuous testing at 600 °C and five aging cycles at 800 °C, the activity loss is only 0.34% and 0.83%, respectively. Unlike the conventional mechanism in RWGS reaction, it is demonstrated that the Ni-W limited coordination can stabilize the Ni sites and allow a pre-oxidation of Niδ+ by CO, which produces an O* electronic reservoir and hinders the charge transfer from Ni to W-O, thereby avoiding the dissolution of Ni atoms. The design of new, efficient, and selective catalysts through metal-substrate synergistic effects is suggested to offer a promising path to engineering superior thermal catalysts.
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Affiliation(s)
- Daoping Ye
- College of Chemical Engineering, Sichuan University, Chengdu, 610065, China
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
| | - Zihe Wu
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
| | - Ting Wang
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
| | - Ran Zhu
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
| | - Yifan Feng
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
| | - Jiwei Lei
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
| | - Yu Tian
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
| | - Zongpeng Zou
- College of Chemical Engineering, Sichuan University, Chengdu, 610065, China
| | - Hao Wu
- Macau Institute of Materials Science and Engineering, Faculty of Innovation Engineering, Macau University of Science and Technology, Taipa, Macau SAR, 99078, China
| | - Chong Cheng
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
| | - Shengwei Tang
- College of Chemical Engineering, Sichuan University, Chengdu, 610065, China
| | - Shuang Li
- College of Polymer Science and Engineering, National Key Laboratory of Advanced Polymer Materials, Sichuan University, Chengdu, 610065, China
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Zhang W, Sun J, Wang H, Cui X. Recent Advances in Hydrogenation of CO 2 to CO with Heterogeneous Catalysts Through the RWGS Reaction. Chem Asian J 2024; 19:e202300971. [PMID: 38278764 DOI: 10.1002/asia.202300971] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/03/2023] [Revised: 01/22/2024] [Accepted: 01/22/2024] [Indexed: 01/28/2024]
Abstract
With the continuous increase in CO2 emissions, primarily from the combustion of coal and oil, the ecosystem faces a significant threat. Therefore, as an effective method to minimize the issue, the Reverse Water Gas Shift (RWGS) reaction which converts CO2 towards CO attracts much attention, is an environmentally-friendly method to mitigate climate change and lessen dependence on fossil fuels. Nevertheless, the inherent thermodynamic stability and kinetic inertness of CO2 is a big challenge under mild conditions. In addition, it remains another fundamental challenge in RWGS reaction owing to CO selectivity issue caused by CO2 further hydrogenation towards CH4 . Up till now, a series of catalysis systems have been developed for CO2 reduction reaction to produce CO. Herein, the research progress of the well-performed heterogeneous catalysts for the RWGS reaction were summarized, including the catalyst design, catalytic performance and reaction mechanism. This review will provide insights into efficient utilization of CO2 and promote the development of RWGS reaction.
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Affiliation(s)
- Wenting Zhang
- State Key Laboratory for Oxo Synthesis and Selective Oxidation, Lanzhou Institute of Chemical Physics Chinese Academy of Sciences, No. 18, Tianshui Middle Road, Lanzhou, 730000, People's Republic of China
- University of Chinese Academy of Sciences, No. 19A, Yuquanlu, Beijing, 100049, People's Republic of China
| | - Jiashu Sun
- State Key Laboratory for Oxo Synthesis and Selective Oxidation, Lanzhou Institute of Chemical Physics Chinese Academy of Sciences, No. 18, Tianshui Middle Road, Lanzhou, 730000, People's Republic of China
- University of Chinese Academy of Sciences, No. 19A, Yuquanlu, Beijing, 100049, People's Republic of China
| | - Hongli Wang
- State Key Laboratory for Oxo Synthesis and Selective Oxidation, Lanzhou Institute of Chemical Physics Chinese Academy of Sciences, No. 18, Tianshui Middle Road, Lanzhou, 730000, People's Republic of China
| | - Xinjiang Cui
- State Key Laboratory for Oxo Synthesis and Selective Oxidation, Lanzhou Institute of Chemical Physics Chinese Academy of Sciences, No. 18, Tianshui Middle Road, Lanzhou, 730000, People's Republic of China
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Rusdan NA, Timmiati SN, Isahak WNRW, Yaakob Z, Lim KL, Khaidar D. Recent Application of Core-Shell Nanostructured Catalysts for CO 2 Thermocatalytic Conversion Processes. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 12:3877. [PMID: 36364653 PMCID: PMC9655136 DOI: 10.3390/nano12213877] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 09/27/2022] [Revised: 10/18/2022] [Accepted: 10/18/2022] [Indexed: 06/16/2023]
Abstract
Carbon-intensive industries must deem carbon capture, utilization, and storage initiatives to mitigate rising CO2 concentration by 2050. A 45% national reduction in CO2 emissions has been projected by government to realize net zero carbon in 2030. CO2 utilization is the prominent solution to curb not only CO2 but other greenhouse gases, such as methane, on a large scale. For decades, thermocatalytic CO2 conversions into clean fuels and specialty chemicals through catalytic CO2 hydrogenation and CO2 reforming using green hydrogen and pure methane sources have been under scrutiny. However, these processes are still immature for industrial applications because of their thermodynamic and kinetic limitations caused by rapid catalyst deactivation due to fouling, sintering, and poisoning under harsh conditions. Therefore, a key research focus on thermocatalytic CO2 conversion is to develop high-performance and selective catalysts even at low temperatures while suppressing side reactions. Conventional catalysts suffer from a lack of precise structural control, which is detrimental toward selectivity, activity, and stability. Core-shell is a recently emerged nanomaterial that offers confinement effect to preserve multiple functionalities from sintering in CO2 conversions. Substantial progress has been achieved to implement core-shell in direct or indirect thermocatalytic CO2 reactions, such as methanation, methanol synthesis, Fischer-Tropsch synthesis, and dry reforming methane. However, cost-effective and simple synthesis methods and feasible mechanisms on core-shell catalysts remain to be developed. This review provides insights into recent works on core-shell catalysts for thermocatalytic CO2 conversion into syngas and fuels.
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Affiliation(s)
- Nisa Afiqah Rusdan
- Fuel Cell Institute, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
| | | | - Wan Nor Roslam Wan Isahak
- Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Univesiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
| | - Zahira Yaakob
- Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Univesiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
| | - Kean Long Lim
- Fuel Cell Institute, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
| | - Dalilah Khaidar
- Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Univesiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia
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Zhang Q, Bown M, Pastor-Pérez L, Duyar MS, Reina TR. CO 2 Conversion via Reverse Water Gas Shift Reaction Using Fully Selective Mo–P Multicomponent Catalysts. Ind Eng Chem Res 2022; 61:12857-12865. [PMID: 36065445 PMCID: PMC9437872 DOI: 10.1021/acs.iecr.2c00305] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/24/2022] [Revised: 08/11/2022] [Accepted: 08/16/2022] [Indexed: 11/28/2022]
Abstract
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The reverse water gas shift reaction (RWGS) has attracted
much
attention as a potential means to widespread utilization of CO2 through the production of synthesis gas. However, for commercial
implementation of RWGS at the scales needed to replace fossil feedstocks
with CO2, new catalysts must be developed using earth abundant
materials, and these catalysts must suppress the competing methanation
reaction completely while maintaining stable performance at elevated
temperatures and high conversions producing large quantities of water.
Herein we identify molybdenum phosphide (MoP) as a nonprecious metal
catalyst that satisfies these requirements. Supported MoP catalysts
completely suppress methanation while undergoing minimal deactivation,
opening up possibilities for their use in CO2 utilization.
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Affiliation(s)
- Qi Zhang
- Department of Chemical and Process Engineering, University of Surrey, Guildford, GU2 7XH, United Kingdom
| | - Matthew Bown
- Department of Chemical and Process Engineering, University of Surrey, Guildford, GU2 7XH, United Kingdom
| | - Laura Pastor-Pérez
- Department of Chemical and Process Engineering, University of Surrey, Guildford, GU2 7XH, United Kingdom
| | - Melis S. Duyar
- Department of Chemical and Process Engineering, University of Surrey, Guildford, GU2 7XH, United Kingdom
| | - Tomas R. Reina
- Department of Chemical and Process Engineering, University of Surrey, Guildford, GU2 7XH, United Kingdom
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Pahija E, Panaritis C, Gusarov S, Shadbahr J, Bensebaa F, Patience G, Boffito DC. Experimental and Computational Synergistic Design of Cu and Fe Catalysts for the Reverse Water–Gas Shift: A Review. ACS Catal 2022. [DOI: 10.1021/acscatal.2c01099] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Affiliation(s)
- Ergys Pahija
- Department of Chemical Engineering, Polytechnique Montréal, P.O. Box 6079, Station Centre-Ville, Montréal, Québec H3C 3A7, Canada
| | - Christopher Panaritis
- Department of Chemical Engineering, Polytechnique Montréal, P.O. Box 6079, Station Centre-Ville, Montréal, Québec H3C 3A7, Canada
| | - Sergey Gusarov
- Nanotechnology Research Center, National Research Council of Canada, 11421 Saskatchewan Drive, Edmonton, Alberta T6G 2M9, Canada
| | - Jalil Shadbahr
- Energy, Mining and Environment Research Centre, National Research Council Canada, Ottawa, Ontario K1A 0R6, Canada
| | - Farid Bensebaa
- Energy, Mining and Environment Research Centre, National Research Council Canada, Ottawa, Ontario K1A 0R6, Canada
| | - Gregory Patience
- Department of Chemical Engineering, Polytechnique Montréal, P.O. Box 6079, Station Centre-Ville, Montréal, Québec H3C 3A7, Canada
| | - Daria Camilla Boffito
- Department of Chemical Engineering, Polytechnique Montréal, P.O. Box 6079, Station Centre-Ville, Montréal, Québec H3C 3A7, Canada
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Bahmanpour AM, Nuguid RJG, Savereide LM, Mensi MD, Ferri D, Luterbacher JS, Kröcher O. Restructuring Ni/Al2O3 by addition of Ga to shift product selectivity in CO2 hydrogenation: The role of hydroxyl groups. J CO2 UTIL 2022. [DOI: 10.1016/j.jcou.2021.101881] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
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