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Liao Y, Wei N, Liu J, Wang H, Xiao Q. Enhancement of solid-liquid mixing state quality in a mechanical stirred reactor with serial-chaotic rotation generated by basic speed method. CHEMOSPHERE 2024; 349:140804. [PMID: 38036227 DOI: 10.1016/j.chemosphere.2023.140804] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/02/2023] [Revised: 11/06/2023] [Accepted: 11/22/2023] [Indexed: 12/02/2023]
Abstract
In this work, a novel controllable chaotic stirring strategy that basic speed with chaotic mappings is proposed to enhance the solid-liquid mixing state quality. Specially, the modern statistical image analysis technique is introduced to explore the intensification mechanism of the mixing process. Results show that the best experimental conditions are obtained by studying the influence of factors such as the type of chaotic mapping, the speed change time, and the basic speed on the mixing state quality. Moreover, the case in which the basic speed is set to 150 r/min generated by the cascaded Logistic-Cubic chaotic mapping is the best while the speed change time is set to 5 s and the fluctuation threshold is 30. The mixing time of this case is 50 s and the shortest, energy consumption is 1.64 × 104 W/m3 and appropriate, the solid particle suspension quality is 83 and the best.
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Affiliation(s)
- Yanan Liao
- School of Mechanical Engineering, Tongji University, Shanghai, 201804, PR China; State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming, Yunnan, 650093, PR China
| | - Naituan Wei
- Greennovo Environmental Technology Co. Ltd., Gejiu, Yunnan, 661000, PR China
| | - Jingjing Liu
- School of Mathematics, Science and Engineering, University of the Incarnate Word, San Antonio, TX, 78209, United States
| | - Hua Wang
- State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming, Yunnan, 650093, PR China; Faulty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, Yunnan, 650093, PR China
| | - Qingtai Xiao
- State Key Laboratory of Complex Nonferrous Metal Resources Clean Utilization, Kunming University of Science and Technology, Kunming, Yunnan, 650093, PR China; Faulty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming, Yunnan, 650093, PR China; State Environmental Protection Key Laboratory of Mineral Metallurgical Resources Utilization and Pollution Control, Ministry of Ecology and Environment, Wuhan, Hubei, 430081, PR China.
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Enhancement of solid-liquid mixing state quality in a stirred tank by cascade chaotic rotating speed of main shaft. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2021.11.064] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Analysis of the flow pattern and periodicity of gas–liquid–liquid three-phase flow in a countercurrent mixer-settler. Chin J Chem Eng 2021. [DOI: 10.1016/j.cjche.2021.10.001] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Doulgerakis Z, Yianneskis M, Ducci A. On the Manifestation and nature of macroinstabilities in stirred vessels. AIChE J 2011. [DOI: 10.1002/aic.12519] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Nurtono T, Setyawan H, Altway A, Winardi S. Macro-instability characteristic in agitated tank based on flow visualization experiment and large eddy simulation. Chem Eng Res Des 2009. [DOI: 10.1016/j.cherd.2009.01.011] [Citation(s) in RCA: 13] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Galletti C, Pintus S, Brunazzi E. Effect of shaft eccentricity and impeller blade thickness on the vortices features in an unbaffled vessel. Chem Eng Res Des 2009. [DOI: 10.1016/j.cherd.2008.11.013] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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On the main flow features and instabilities in an unbaffled vessel agitated with an eccentrically located impeller. Chem Eng Sci 2008. [DOI: 10.1016/j.ces.2008.06.007] [Citation(s) in RCA: 34] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Paglianti A, Liu Z, Montante G, Magelli F. Effect of Macroinstabilities in Single- and Multiple-Impeller Stirred Tanks. Ind Eng Chem Res 2008. [DOI: 10.1021/ie800253u] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Alessandro Paglianti
- Department of Chemical, Mining and Environmental Engineering, University of Bologna, Via Terracini 28, Bologna I-40131, Italy
| | - Zuohua Liu
- Department of Chemical, Mining and Environmental Engineering, University of Bologna, Via Terracini 28, Bologna I-40131, Italy
| | - Giuseppina Montante
- Department of Chemical, Mining and Environmental Engineering, University of Bologna, Via Terracini 28, Bologna I-40131, Italy
| | - Franco Magelli
- Department of Chemical, Mining and Environmental Engineering, University of Bologna, Via Terracini 28, Bologna I-40131, Italy
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Cartland Glover G, Höhne T, Kliem S, Rohde U, Weiss FP, Prasser HM. Hydrodynamic phenomena in the downcomer during flow rate transients in the primary circuit of a PWR. NUCLEAR ENGINEERING AND DESIGN 2007. [DOI: 10.1016/j.nucengdes.2006.08.010] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Ducci A, Yianneskis M. Vortex Identification Methodology for Feed Insertion Guidance in Fluid Mixing Processes. Chem Eng Res Des 2007. [DOI: 10.1205/cherd06192] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Magnico P, Fongarland P. CFD simulations of two stirred tank reactors with stationary catalytic basket. Chem Eng Sci 2006. [DOI: 10.1016/j.ces.2005.07.025] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Paglianti A, Montante G, Magelli F. Novel experiments and a mechanistic model for macroinstabilities in stirred tanks. AIChE J 2006. [DOI: 10.1002/aic.10634] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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