Optimization of ODHE membrane reactor based on mixed ionic electronic conductor using soft computing techniques

Development and Proof of Concept of a Compact Metallic Reactor for MIEC Ceramic Membranes

The integration of mixed ionic–electronic conducting separation membranes in catalytic membrane reactors can yield more environmentally safe and economically efficient processes. Concentration polarization effects are observed in these types of membranes when O₂ permeating fluxes are significantly high. These undesired effects can be overcome by the development of new membrane reactors where mass transport and heat transfer are enhanced by adopting state-of-the-art microfabrication. In addition, careful control over the fluid dynamics regime by employing compact metallic reactors equipped with microchannels could allow the rapid extraction of the products, minimizing undesired secondary reactions. Moreover, a high membrane surface area to catalyst volume ratio can be achieved. In this work, a compact metallic reactor was developed for the integration of mixed ionic–electronic conducting ceramic membranes. An asymmetric all-La_0.6Sr_0.4Co_0.2Fe_0.8O_3–δ membrane was sealed to the metallic reactor by the reactive air brazing technique. O₂ permeation was evaluated as a proof of concept, and the influence of different parameters, such as temperature, sweep gas flow rates and oxygen partial pressure in the feed gas, were evaluated.

Oxidative dehydrogenation of ethane: catalytic and mechanistic aspects and future trends

Ethane oxidative dehydrogenation (ODH) is an attractive, low energy, alternative route to reduce the carbon footprint for ethene production, however, the commercial implementation of ODH processes requires catalysts with improved selectivity.

Present state of the art of and outlook on oxidative dehydrogenation of ethane: catalysts and mechanisms

Oxidative dehydrogenation of alkanes is a more appropriate approach than other conventional methods of light olefin production. Recently, several researchers have focused on more economical and cleaner processes because of the high demand for olefins and environmental problems. This paper reviews a series of catalysts for the oxidative dehydrogenation of ethane, including transition-metal oxides, rare earth metal oxides, calcium oxide, supported alkali chlorides, molecular sieves, as well as monolithic, perovskite, and carbon catalysts. Also, a detailed literature review is presented for the comparison of effective parameters such as acid-base property, redox property, oxidant types, and oxygen species. Mechanisms proposed for the oxidative dehydrogenation of ethane are also presented. Recommendations for future researches are also discussed based on catalyst design, promotors, and reaction conditions.

Ethylene production by ODHE in catalytically modified Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ) membrane reactors

Process intensification by the integration of membranes and high-temperature reactors offers several advantages with regard to conventional process schemes, that is, energy saving, safe operation, reduced plant/unit size, and higher process performance, for example, higher productivity, catalytic activity, selectivity, or stability. We present the study of oxidative dehydrogenation of ethane at 850 °C on a catalytic membrane reactor based on a mixed ionic-electronic conducting membrane. The surface of the membrane made of Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ) has been activated by using different porous catalytic layers based on perovskites. The layer was deposited by screen printing, and the porosity and thickness was studied for the catalyst composition. The different catalyst formulations are based on partial substitution of A- and B-site atoms of doped strontium ferrite/cobaltites (A(0.6)Sr(0.4)Co(0.5)Fe(0.5)O(3-δ) and Ba(0.6)Sr(0.4)BO(3-δ)) and were synthesized by an ethylenediaminetetraacetic acid-citrate complexation route. The use of a disk-shaped membrane in the reactor enabled the direct contact of gaseous oxygen and hydrocarbons to be avoided, and thus, the ethylene content increased. High ethylene yields (up to ≈81 %) were obtained by using a catalytic coating based on Ba(0.5)Sr(0.5)Co(0.8)Fe(0.2)O(3-δ), which included macropores produced by the addition of graphite platelets into the screen-printing ink. The promising catalytic results obtained with this catalytically modified membrane reactor are attributed to the combination of 1) the high activity, as a result of the high temperature and oxygen species diffusing through the membrane; 2) the control of oxygen dosing and the low concentration of molecules in the gas phase; and 3) suitable fluid dynamics, which enables appropriate feed contact with the membrane and the rapid removal of products.