Hierarchical multi-scale model reduction in the simulation of catalytic converters

Development of Power-to-X Catalytic Processes for CO2 Valorisation: From the Molecular Level to the Reactor Architecture

Nowadays, global climate change is likely the most compelling problem mankind is facing. In this scenario, decarbonisation of the chemical industry is one of the global challenges that the scientific community needs to address in the immediate future. Catalysis and catalytic processes are called to play a decisive role in the transition to a more sustainable and low-carbon future. This critical review analyses the unique advantages of structured reactors (isothermicity, a wide range of residence times availability, complex geometries) with the multifunctional design of efficient catalysts to synthesise chemicals using CO2 and renewable H2 in a Power-to-X (PTX) strategy. Fine-chemistry synthetic methods and advanced in situ/operando techniques are essential to elucidate the changes of the catalysts during the studied reaction, thus gathering fundamental information about the active species and reaction mechanisms. Such information becomes crucial to refine the catalyst’s formulation and boost the reaction’s performance. On the other hand, reactors architecture allows flow pattern and temperature control, the management of strong thermal effects and the incorporation of specifically designed materials as catalytically active phases are expected to significantly contribute to the advance in the valorisation of CO2 in the form of high added-value products. From a general perspective, this paper aims to update the state of the art in Carbon Capture and Utilisation (CCU) and PTX concepts with emphasis on processes involving the transformation of CO2 into targeted fuels and platform chemicals, combining innovation from the point of view of both structured reactor design and multifunctional catalysts development.

A Review of the Critical Aspects in the Multi-Scale Modelling of Structured Catalytic Reactors

Structured catalytic reactors are enjoying an increasingly important role in the reaction engineering world. At the same time, there are large and growing efforts to use advanced computational models to describe such reactors. The structured reactor represents a multi-scale problem that is typically modelled at the largest scale only, with sub-models being used to improve the model granularity. Rather than a literature review, this paper provides an overview of the key factors that must be considered when choosing these sub-models (or scale bridges). The example structured reactor selected for illustration purposes is the washcoated honeycomb monolith design. The sub-models reviewed include those for pressure drop, inter- and intra-phase mass and heat transfer, and effective thermal conductivity.

Aging of a Pt/Al2O3 exhaust gas catalyst monitored by quasi in situ X-ray micro computed tomography

Catalyst aging effects are analyzed using X-ray absorption micro-computed tomography in combination with conventional characterization methods on various length scales ranging from nm to μm to gain insight into deactivation mechanisms.