Computer virtual experiment on fluidized beds using a coarse-grained discrete particle method—EMMS-DPM

Multilevel Mesoscale Complexities in Mesoregimes: Challenges in Chemical and Biochemical Engineering

This review discusses the complex behaviors in diverse chemical and biochemical systems to elucidate their commonalities and thus help develop a mesoscience methodology to address the complexities in even broader topics. This could possibly build a new scientific paradigm for different disciplines and could meanwhile provide effective tools to tackle the big challenges in various fields, thus paving a path toward combining the paradigm shift in science with the breakthrough in technique developments. Starting with our relatively fruitful understanding of chemical systems, the discussion focuses on the relatively pristine but very intriguing biochemical systems. It is recognized that diverse complexities are multilevel in nature, with each level being multiscale and the complexity emerging always at mesoscales in mesoregimes. Relevant advances in theoretical understandings and mathematical tools are summarized as well based on case studies, and the convergence between physics and mathematics is highlighted. Expected final online publication date for the Annual Review of Chemical and Biomolecular Engineering, Volume 13 is October 2022. Please see http://www.annualreviews.org/page/journal/pubdates for revised estimates.

Coarse-Grain DEM Modelling in Fluidized Bed Simulation: A Review

In the last decade, a few of the early attempts to bring CFD-DEM of fluidized beds beyond the limits of small, lab-scale units to larger scale systems have become popular. The simulation capabilities of the Discrete Element Method in multiphase flow and fluidized beds have largely benefitted by the improvements offered by coarse graining approaches. In fact, the number of real particles that can be simulated increases to the point that pilot-scale and some industrially relevant systems become approachable. Methodologically, coarse graining procedures have been introduced by various groups, resting on different physical backgrounds. The present review collects the most relevant contributions, critically proposing them within a unique, consistent framework for the derivations and nomenclature. Scaling for the contact forces, with the linear and Hertz-based approaches, for the hydrodynamic and cohesive forces is illustrated and discussed. The orders of magnitude computational savings are quantified as a function of the coarse graining degree. An overview of the recent applications in bubbling, spouted beds and circulating fluidized bed reactors is presented. Finally, new scaling, recent extensions and promising future directions are discussed in perspective. In addition to providing a compact compendium of the essential aspects, the review aims at stimulating further efforts in this promising field.

Progress in coal chemical technologies of China

China’s unique energy reserve structure abundant in coal and scarce in crude oil and natural gas has promoted heavy investment on the research and development of clean coal chemical technologies during last two decades, which has turned China into a heartland for demonstrating, developing, and commercializing virtually every aspect of new coal chemical process technologies. Consequently, breakthroughs in coal gasification, indirect and direct coal-to-liquid (CTL) processes, and methanol-to-olefins (MTO) technologies are catching attention worldwide. Gasification technology for syngas production is the key to high plant availability and economic success for most coal chemical projects. During the past 20 years, both international and Chinese gasifier vendors have reaped great successes in licensing their technologies in the domestic market. Notably, the local vendors have been investing heavily on inventing and improving their technologies to suit the specific requirement of gasifying a variety of coals. The opposed multinozzle gasification technology from East China University of Science and Technology was taken as an example to demonstrate the recent development in this field. The coal chemical industry in China has witnessed several notable achievements in chemical engineering progress, namely CTL (indirect and direct) and MTO. Comprehensive reviews on topics such as catalysis, kinetics, and reactor design and process integration will be provided by leading scientists in related fields with firsthand information to showcase the contributions of Chinese researchers to chemical engineering science and technology.

Energy-minimization multiscale based mesoscale modeling and applications in gas-fluidized catalytic reactors

Gas-solid fluidization is intrinsically dynamic and manifests mesoscale structures spanning a wide range of length and timescales. When involved with reactions, more complex phenomena emerge and thus pose bigger challenges for modeling. As the mesoscale is critical to understand multiphase reactive flows, which the conventional two-fluid model without mesoscale modeling may be inadequate to resolve even using extremely fine grids, this review attempts to demonstrate that the energy-minimization multiscale (EMMS) model could be a starting point to develop such mesoscale modeling. Then, the EMMS-based mesoscale modeling with emphasis on formulation of drag coefficients for different fluidization regimes, modification of mass transfer coefficient, and other extensions are discussed in an attempt to resolve the emerging challenges. Its applications with examples of development of novel fluid catalytic cracking and methanol-to-olefins processes prove that the mesoscale modeling plays a remarkable role in improving the predictions in hydrodynamic behaviors and overall reaction rate. However, the product content primarily depends on the chemical kinetic model itself, suggesting the necessity of an effective coupling between chemical kinetics and flow characteristics. The mesoscale modeling can be believed to accelerate the traditional experimental-based scale-up process with much lower cost in the future.

From Multiscale to Mesoscience: Addressing Mesoscales in Mesoregimes of Different Levels

This review covers three decades of research on mesoscale phenomena in chemical engineering, from the energy minimization multiscale (EMMS) model specific for gas-solid fluidization to a general principle of compromise in competition between dominant mechanisms, leading to the proposed concept of mesoscience. First, the concept of mesoscales is reviewed with respect to their commonality, diversity, and misunderstanding in different fields. Then, the evolution from the EMMS model to the EMMS principle common to all mesoscales is described to show the rationale of mesoscience referring to both mesoscales and mesoregimes. Finally, the potential universality of mesoscience and its importance, particularly to enable virtual process engineering (VPE) by realizing the consistency of logic and structure between the problem, the model, the software, and the computer, are discussed. The review concludes by illustrating possible case studies to collect more evidence and a potential framework for mesoscience.