Impact of relative humidity on a nanostructured filter cake – Experimental and modelling approaches

Penetration of Water-Soluble Material through Gas-Cleaning Filters

To predict the behavior of gas-cleaning filters during real-world operation, it is essential to understand their response to ambient conditions. The temporary presence of water droplets in gas-cleaning filtration systems due to fog, spray rain, or condensation, as examples of irregular events, has an impact on the filters' operating performance, especially when soluble particles are present. In this work, surface filters were loaded with mixtures of water-soluble salt particles and insoluble glass spheres. These were, subsequently, exposed to water mist and dried by a particle-free gas stream. A novel approach to analyze the drainage of solution on filters with soluble filter cakes is presented, which allows the detection of solubles on the clean gas side of the filter. As a result, this work, for the first time, presents a sighting of the penetration of soluble filter cake material through gas-cleaning filters. Furthermore, filter performance, in terms of differential pressure and fractional separation efficiency, was determined and a characteristic differential pressure evolution for hydrophilic filters during exposure to water mist was also identified. The fractional separation efficiency of gas-cleaning filters decreases due to exposure to water mist. The findings are supported by scanning electron microscopy (SEM) images, energy-dispersive X-ray (EDX), and X-ray microtomography (µ-CT analysis) images.

Influence of Relative Humidity on the Characteristics of Filter Cake Using Particle Flow Code Simulation

To study the effect of air humidity on particle filtration performance, the Particle Flow Code (PFC) calculation program was used to numerically simulate the formation process of filter cake. The effects of relative air humidity on the deposition morphology, porosity and filtration resistance characteristics of the filter cake were revealed. The results show that relative humidity (RH) is mainly reflected in the density and surface viscosity of the particles. It was found that the higher the relative humidity, the higher the particle moisture content, the greater the density, and the greater the surface viscosity. With an increase in the particle density or with a decrease in the viscosity, the bridging phenomenon of particle deposition became more obvious; the dendritic deposition phenomenon became weaker; and, therefore, the filter cake structure became denser; the porosity decreased; and the total filtration resistance increased. As the humidity changed, the actual density and viscosity of the particles changed simultaneously with different degrees, which caused different variation trends of the filter cake characteristics. Three different types of particles, DM828 (Starch), PVA1788 (Polyvinyl Alcohol) and Polyacrylamide (Polyacrylic acid), were selected for comparison. For the studied PVA1788 and Polyacrylamide particles, with an increase in relative humidity, the porosity of the filter cake increased monotonously, while the total filtration resistance decreased monotonously. For DM828 particles, the cake porosity first decreased and then increased, and the total filtration resistance first increased and then decreased, with an inflection point at 30% RH. By combining these results with existing reports, three kinds of variations of the filtration performance with humidity could be determined: (1) as the humidity increased, the filtration resistance first increased and then decreased; (2) the filtration resistance decreased; and (3) the filtration resistance increased.