Investigating the potential of ammonium retention by graphene oxide ceramic nanofiltration membranes for the treatment of semiconductor wastewater

Toward zero liquid discharge treatment of semiconductor wastewaters with a hybrid system integrating forward osmosis and multi-stage nanofiltration

The semiconductor industry produces large quantities of acidic wastewaters containing high levels of hydrofluoric acid (HF) and sulfuric acid (H2SO4), which poses severe environmental concern. Zero liquid discharge (ZLD) treatment of these wastewaters is a pressing need for sustainable growth of the semiconductor industry. Herein, we propose an innovative membrane-based hybrid system that combines forward osmosis (FO) with multi-stage NF process for simultaneous treatments of H2SO4 and HF wastewaters. The preceding FO process was designed to operate with HF wastewater (i.e., 200 ppm F- and 189 ppm Cu2+ at different pH of 3 and 5) as a feed stream and neutralized H2SO4 wastewater (i.e., 1.0 M Na2SO4) as a draw stream. We demonstrate that the FO process allows >55 % dilution of the Na2SO4 waste stream while providing >50 % rejection of all ionic contaminants in the HF wastewater, especially over 90 % rejection of copper ions. As a result, the concentration of Cu2+ increased more than three-fold in the feed stream, highlighting the potential for valuable metal recovery from the HF wastewaters. The following two-stage NF process was employed to produce fresh water from the diluted Na2SO4 waste stream at a maximum water recovery rate which satisfies the ZLD requirement. Our results show that two-stage low-salt-rejection NF (LSRNF) configuration can concentrate the Na2SO4 stream to 1.3 M, which is the critical concentration required for ZLD treatment, at a relatively moderate hydraulic pressure of 40 bar, while simultaneously producing high-quality water that meets discharge standards. We further modeled the multi-stage NF process to highlight the feasibility of the promising FO and two-stage LSRNF hybrid design for ZLD treatment of semiconductor wastewaters.

Halloysite-Nanotube-Mediated High-Flux γ-Al2O3 Ultrafiltration Membranes for Semiconductor Wastewater Treatment

The wastewater from Chemical Mechanical Polishing (CMP) generated in the semiconductor industry contains a significant concentration of suspended particles and necessitates rigorous treatment to meet environmental standards. Ceramic ultrafiltration membranes offer significant advantages in treating such high-solid wastewater, including a high separation efficiency, environmental friendliness, and straightforward cleaning and maintenance. However, the preparation of high-precision ceramic ultrafiltration membranes with a smaller pore size (usually <20 nm) is very complicated, requiring the repeated construction of transition layers, which not only increases the time and economic costs of manufacturing but also leads to an elevated transport resistance. In this work, halloysite nanotubes (HNTs), characterized by their high aspect ratio and lumen structure, were utilized to create a high-porosity transition layer using a spray-coating technique, onto which a γ-Al2O3 ultrafiltration selective layer was subsequently coated. Compared to the conventional α-Al2O3 transition multilayers, the HNTs-derived transition layer not only had an improved porosity but also had a reduced pore size. As such, this strategy tended to simplify the preparation process for the ceramic membranes while reducing the transport resistance. The resulting high-flux γ-Al2O3 ultrafiltration membranes were used for the high-efficiency treatment of CMP wastewater, and the fouling behaviors were investigated. As expected, the HNTs-mediated γ-Al2O3 ultrafiltration membranes exhibited excellent water flux (126 LMH) and high rejection (99.4%) of inorganic particles in different solvent systems. In addition, such membranes demonstrated good operation stability and regeneration performance, showing promise for their application in the high-efficiency treatment of CMP wastewater in the semiconductor industry.

Anaerobic biodegradation enables zero liquid discharge of two-stage nanofiltration system for microelectronic wastewater treatment

Nanofiltration (NF) is a promising technology in the treatment of microelectronic wastewater. However, the treatment of concentrate derived from NF system remains a substantial technical challenge, impeding the achievement of the zero liquid discharge (ZLD) goal in microelectronic wastewater industries. Herein, a ZLD system, coupling a two-stage NF technology with anaerobic biotechnology was proposed for the treatment of tetramethylammonium hydroxide (TMAH)-contained microelectronic wastewater. The two-stage NF system exhibited favorable efficacy in the removal of conductivity (96 %), total organic carbon (TOC, 90 %), and TMAH (96 %) from microelectronic wastewater. The membrane fouling of this system was dominated by organic fouling, with the second stage NF membrane experiencing a more serious fouling compared to the first stage membrane. The anaerobic biotechnology achieved a near-complete removal of TMAH and an 80 % reduction in TOC for the first stage NF concentrate. Methyloversatilis was the key genus involved in the anaerobic treatment of the microelectronic wastewater concentrate. Specific genes, including dmd-tmd, mtbA, mttB and mttC were identified as significant players in mediating the dehydrogenase and methyl transfer pathways during the process of TMAH biodegradation. This study highlights the potential of anaerobic biodegradation to achieve ZLD in the treatment of TMAH-contained microelectronic wastewater by NF system.

One-Pot Synthesis of Lamellar Fe-Cu Bimetal-Decorated Reduced Graphene Oxide and Its Enhanced Removal of Cr(VI) from Water

Hexavalent chromium (Cr(VI)) is a typical heavy metal pollutant, making its removal from wastewater imperative. Although nanosized zero-valent iron (nZVI) and graphene-based materials are excellent remediation materials, they have drawbacks, such as agglomeration and being difficult to recycle. A facile synthesis method for decorating reduced graphene oxide (rGO) with ultrathin nZVI (within 10 nm) was explored in this study in order to develop an effective tool for Cr(VI) detoxication. Cu particles were doped in these composites for electron-transfer enhancement and were verified to improve the rate by 2.4~3.4 times. Batch experiments were conducted at different pHs, initial concentrations, ionic strengths, and humic acid (HA) concentrations. From these observations, it was found that the acid condition and appearance of Cu and rGO enhanced the treatment capacity. This procedure was fitted with a pseudo-second-order model, and the existence of NaCl and HA impeded it to some extent. Cr(VI) could be detoxified into Cr(III) and precipitated on the surface. Combining these analyses, a kinetics study, and the characterizations before and after the reaction, the removal mechanism of Cr(VI) was further discussed as a complex process involving adsorption, reduction, and precipitation. The maximum removal capacity of 156.25 mg g-1 occurred in the acid condition, providing a potential Cr(VI) remediation method.

Fabrication of PCL/CMARX/GO Composite Nanofibrous Mats for Dye Adsorption: Wastewater Treatment

The effluents of industrial wastewater contain several toxic organic and inorganic pollutants that may contaminate clean and freshwater sources if untreated or poorly treated. These toxic pollutants include colors; hazardous compounds; surfactants; cosmetics; agrochemicals; pharmaceutical by-products; and agricultural, pharmaceutical, and medical contaminants. Treating wastewater has become a global problem. Many projects have been started in the last two decades to treat wastewater, resultant water pollution, and associated waste management problems. Adsorbants based on graphene oxide (GO) are viable wastewater treatment materials due to their adaptability, photocatalytic action, and capacity for self-assembly. Here, we report the fabrication of nanofibrous mats from polycaprolactone (PCL), carboxymethyl arabinoxylan (CMARX), and carboxyl-functionalized-graphene oxide using an electrospinning technique. The silver nanoparticles were loaded onto the mat to enhance their photocatalytic activity. These mats were characterized using different techniques, including Fourier transform infrared (FTIR), scanning electron microscope (SEM), and transmission electron microscope (TEM). The water contact angles were used to study their hydrophilic and hydrophobic behavior. The Langmuir isotherm model and adsorption kinetics were studied to evaluate their adsorption capabilities against methylene blue (MB). Sample 2 followed the Langmuir isotherm model (R² = 0.9939). Adsorption kinetics exhibited pseudo-second order behavior (R² = 0.9978) due to their maximum correlation coefficient values. MB has excellent adsorption at room temperature and the formation of the monolayer at the surface of the adsorption mat. An enhanced PO₄^3- and MB adsorption was observed, providing recyclability up to 4-5 times. Hence, the fabricated nanofibrous mat would be a potential candidate for more effective wastewater treatment applications.

Enhanced Antifouling in Flat-Sheet Polyphenylsulfone Membranes Incorporating Graphene Oxide-Tungsten Oxide for Ultrafiltration Applications

In this study tungsten oxide and graphene oxide (GO-WO_2.89) were successfully combined using the ultra-sonication method and embedded with polyphenylsulfone (PPSU) to prepare novel low-fouling membranes for ultrafiltration applications. The properties of the modified membranes and performance were investigated using Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), contact angle (CA), water permeation flux, and bovine serum albumin (BSA) rejection. It was found that the modified PPSU membrane fabricated from 0.1 wt.% of GO-WO_2.89 possessed the best characteristics, with a 40.82° contact angle and 92.94% porosity. The permeation flux of the best membrane was the highest. The pure water permeation flux of the best membrane showcased 636.01 L·m^-2·h^-1 with 82.86% BSA rejection. Moreover, the membranes (MR-2 and MR-P2) manifested a higher flux recovery ratio (FRR %) of 92.66 and 87.06%, respectively, and were less prone to BSA solution fouling. The antibacterial performance of the GO-WO_2.89 composite was very positive with three different concentrations, observed via the bacteria count method. These results significantly overtake those observed by neat PPSU membranes and offer a promising potential of GO-WO_2.89 on activity membrane performance.

Next-generation graphene oxide additives composite membranes for emerging organic micropollutants removal: Separation, adsorption and degradation

In the past two decades, membrane technology has attracted considerable interest as a viable and promising method for water purification. Emerging organic micropollutants (EOMPs) in wastewater have trace, persistent, highly variable quantities and types, develop hazardous intermediates and are diffusible. These primary issues affect EOMPs polluted wastewater on an industrial scale differently than in a lab, challenging membranes-based EOMP removal. Graphene oxide (GO) promises state-of-the-art membrane synthesis technologies and use in EOMPs removal systems due to its superior physicochemical, mechanical, and electrical qualities and high oxygen content. This critical review highlights the recent advancements in the synthesis of next-generation GO membranes with diverse membrane substrates such as ceramic, polyethersulfone (PES), and polyvinylidene fluoride (PVDF). The EOMPs removal efficiencies of GO membranes in filtration, adsorption (incorporated with metal, nanomaterial in biodegradable polymer and biomimetic membranes), and degradation (in catalytic, photo-Fenton, photocatalytic and electrocatalytic membranes) and corresponding removal mechanisms of different EOMPs are also depicted. GO-assisted water treatment strategies were further assessed by various influencing factors, including applied water flow mode and membrane properties (e.g., permeability, hydrophily, mechanical stability, and fouling). GO additive membranes showed better permeability, hydrophilicity, high water flux, and fouling resistance than pristine membranes. Likewise, degradation combined with filtration is two times more effective than alone, while crossflow mode improves the photocatalytic degradation performance of the system. GO integration in polymer membranes enhances their stability, facilitates photocatalytic processes, and gravity-driven GO membranes enable filtration of pollutants at low pressure, making membrane filtration more inexpensive. However, simultaneous removal of multiple contaminants with contrasting characteristics and variable efficiencies in different systems demands further optimization in GO-mediated membranes. This review concludes with identifying future critical research directions to promote research for determining the GO-assisted OMPs removal membrane technology nexus and maximizing this technique for industrial application.

Transport of emerging organic ultraviolet (UV) filters in ceramic membranes: Role of polyethylene (PE) microplastics

Microplastics can be considered potential carriers of emerging organic ultraviolet (UV) filters due to their considerable adsorption capacity in wastewater treatment. The adsorption behavior of organic UV filters, which are commonly contained in personal care products to preserve the skin against UV radiation, onto polyethylene (PE) microplastics were systematically studied to investigate their combined effects. Kinetics and isotherm analyses revealed that the adsorption of four organic UV filters onto PE microplastic surfaces followed a multi-rate and a heterogeneous multi-layer pattern. Several factors including salinity, microplastic size, and dosage also influenced the adsorption efficiency due to hydrophobic interactions. A bench-scale cross-flow ceramic membrane filtration experiment was investigated to evaluate the role of PE microplastics on the retention performance of organic UV filters. The retentions for organic UV filters were 34.2%-37.8% in the non-existence of PE microplastics. Conversely, organic UV filter retentions were significantly increased up to 82.2%-97.9% when they were adsorbed onto the PE microplastics, which were almost completely retained by the ceramic membrane. Therefore, organic UV filters can likely migrate and eventually be carried by PE microplastics, thus increasing the retention of both emerging organic UV filters and microplastics prior to discharge from wastewater treatment facilities.

Applications of submerged and staged membrane systems for pollutant removal from effluents and mechanism studies - a review

Membrane based filtration is one of the promising technologies for rehabilitation of wastewater streams for reuse and recycle. Many advancements have emerged with the use of novel materials and innovative integrated technologies. The present investigation focuses on the treatment methods based on submerged and stages systems of membranes for water purification. Ceramic, polymeric and mixed matrix type of membranes fabricated for specific type of effluents, their modification methods for accelerating the rejection efficiency, permeability, durability, stability and antifouling properties are detailed in this review. Graphene oxide is the most considered membrane material for adsorption purposes as it exhibits larger surface area, abundant functional groups contain oxygen and has good supply of ligands which is responsible in metal adsorption as it enhances electrostatic interaction by bonding metal ions with graphene oxide nanosheets. Energy derivation in terms of biogas production was also reported in some integrated methods. In many cases, embedded nanomaterial matrices yielded maximum efficiencies in both the submerged and staged operations. However, submerged type of membranes are reported more than the staged type due to simpler configuration with relatively lesser equipment, operational and maintenance issues. In treatment of a low strength wastewater, aluminum oxide based membrane in fluidized bed assembly was reported to yield promising results with reduced power requirement.

Engineered Approaches to Facile Identification of Tiny Microplastics in Polymeric and Ceramic Membrane Filtrations for Wastewater Treatment

Wastewater treatment plants (WWTPs) contribute to the release of significant quantities of microplastics into the aquatic environment. The facile identification of microplastics and an understanding of their occurrence and transport through WWTPs are essential for improving microplastic retention. Potential microplastic treatment technologies for both polymeric and ceramic membrane filtrations were systematically investigated to inform decisions on the optimal choice of membrane for effective microplastic retention. A blocking filtration model, based on a simple linear regression fitting, was used in experiments on the filtration of microplastic suspensions to determine the relative importance of individual fouling mechanisms. Unlike the commonly applied spectroscopic techniques, the facile identification approaches, that are closely related to the amounts of particles within wastewater samples, attempted to identify tiny microplastics (<1.0 μm) by comparing them against silica particles for reference. A larger decline in the normalized permeate flux was observed for 0.1 μm polystyrene microplastics, while standard pore blocking appeared to be the dominant fouling mechanism for all membranes. More microplastics based on turbidity and total solids were removed using the ceramic membrane than the other polymeric membranes. However, fewer microplastics, based on the particle size distribution analysis, were removed using the ceramic membrane as the pore size measurements gave a relatively large pore size for the ceramic membrane, compared with other polymeric membranes; even though a nominal pore size of 0.1 μm for all membranes were provided by the suppliers. The contribution of microplastic-containing synthetic wastewaters to overall flux decline was significantly greater than those of identical microplastic suspensions because of the aggregation of larger microplastics with dissolved organic matter in synthetic wastewater, leading to the formation of a cake layer on the membrane surface. Despite the challenges associated with the facile identification approaches, our findings provided deeper insights and understanding of how microplastics behave in membrane filtration, which could enable the application of potential microplastic treatment technologies.

Effect of the Peptization Process and Thermal Treatment on the Sol-Gel Preparation of Mesoporous α-Alumina Membranes

Compared to traditional membrane materials, alumina membranes are particularly beneficial for industrial wastewater treatment. However, the development of mesoporous α-alumina membranes for ultrafiltration applications is still a challenge due to uncontrolled pore size. In this study, we optimized the sol-gel method for the fabrication of a high-performance mesoporous α-alumina membrane. The peptization conditions (pH and peptization time) and phase transformation of boehmite were investigated to achieve better properties of the α-alumina membrane. The surface properties of the membrane were observed to be improved by reducing the system pH to 3.5 and increasing the peptization time to 24 h. The effect of sintering temperature on the phase transformation behavior, microstructures and performance of the membranes was also elucidated. An α-alumina ultrafiltration membrane with an average thickness of 2 μm was obtained after sintering at 1100 °C. The molecular weight cut-off of the α-alumina membrane, as obtained by the filtration of aqueous PEG solution, was approximately 163 kDa (12.5 nm). This is the smallest pore size ever reported for pure α-alumina membranes.