Inhibition on de novo synthesis of PCDD/Fs by an N-P-containing compound: Carbon gasification and kinetics

Removal of dioxins from municipal solid waste incineration fly ash by low-temperature thermal treatment: Laboratory simulation of degradation and ash discharge stages

Dioxins in municipal solid waste incineration fly ash (MSWIFA) can cause significant risks to the environment and human health. In this study, the low-temperature thermal treatment of MSWIFA under industrial conditions was simulated in the laboratory to investigate the process parameters for dioxin degradation and ash discharge stages. Correlation analysis and dioxin fingerprint characterization were used to analyze the degradation and ash discharge processes. The degradation efficiency of low-temperature thermal treatment was influenced by multiple factors. At 400℃ for 90 min and 1% O2, the dioxin removal rate was 95.80%, the detoxification rate was 91.73%, and the residual dioxin toxicity in MSWIFA was 22.7 ± 17.8 ng I-TEQ/kg, which was in line with the limit value of 50 ng I-TEQ/kg in the "Technical specification for pollution control of fly-ash from municipal solid waste incineration" (HJ1134-2020). The increase in dioxins during ash discharge did not follow a linear relationship with the process parameters. This was assumed to be related to the MSWIFA composition, as some components containing P, Si, and Al at 150 °C may inhibit dioxin formation. The dioxin increased only by 0.79 ± 2.65 ng/kg, an increase in toxicity of 0.42 ± 0.10 ng I-TEQ/kg, when treated at 150 °C for 30 min and 10% O2.

A new insight into the CaO-induced inhibition pathways on PCDD/F formation: Metal passivation, dechlorination and hydroxide substitution

Ca-based inhibitors (especially CaO) for PCDD/F (polychlorinated dibenzo-p-dioxin and dibenzofuran) formation are considered as economic inhibitors with low toxicity and strong adsorption of acidic gases (e.g., HCl, Cl₂, and SO_x), whereas the insight understanding of its inhibition mechanisms is scarcely explored. Herein, CaO was used to inhibit the de novo reaction for PCDD/F formation (250-450 °C). The evolution of key elements (C, Cl, Cu, and Ca) combined with theoretical calculations was systematically investigated. The concentrations and distribution of PCDD/Fs demonstrated the significant inhibition effect of CaO on I-TEQ (international toxic equivalency) concentrations of PCDD/Fs (inhibition efficiencies: > 90 %) and hepta~octa chlorinated congeners (inhibition efficiencies: 51.5-99.8 %). And the conditions (5-10 % CaO, 350 °C) were supposed to be the preferred conditions applied in real MSWIs (municipal solid waste incinerators). CaO significantly suppressed the chlorination of carbon matrix (superficial organic Cl (CCl) reduced from 16.5 % to 6.5-11.3 %) and the formation of unsaturated hydrocarbons or aromatic carbon (superficial CC decreased from 6.7 % to 1.3-2.1 %). Also, CaO promoted the dechlorination of Cu-based catalysts and Cl solidification (e.g., conversion of CuCl₂ to CuO, and formation of CaCl₂). The dechlorination phenomenon was validated by the dechlorination of highly chlorinated PCDD/F-congeners (via DD/DF chlorination pathways). Density functional theory calculations revealed that CaO facilitated the substitution of Cl by -OH on the benzene ring to inhibit the polycondensation of the chlorobenzene and chlorophenol (Gibbs free energy reduced from +74.83 to -36.62 and - 148.88 kJ/mol), which also indicates the dechlorination effect of CaO on de novo synthesis.

Suppression on PCDD/Fs formation by a novel inhibition system consisting of phosphorous-based compounds coupled with a chlorine-deactivation material

The SN-containing inhibitors are effective for suppressing the formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) in the post-combustion zone of municipal solid waste incineration systems, but the industrial application of the SN-containing inhibitors is restricted by the high cost and the generation of corrosive by-products (e.g., SOx). To develop cost-effective and environmentally friendly inhibitors, a new inhibition system consisting of P-based compounds (i.e., NH₄H₂PO₄ (ADP) and KH₂PO₄ (PDP)) and a chlorine-deactivation material (CaO) was proposed in this study. Also, the performance of this inhibition system in terms of suppressing PCDD/Fs formation was evaluated in an experimental system which simulated PCDD/Fs generation in the post-combustion zone. Generally, the formation of PCDD/Fs was effectively suppressed by over 95 % by the mixed inhibitors (ADP/CaO and PDP/CaO) and the individual inhibitor of ADP. Based on the observation on PCDD/F-fingerprints and the chemical speciation of Cl and Cu, the mechanisms of inhibitors were identified as: (i) passivating metal catalyst by converting the speciation of Cu from chlorides and Cu²⁺ with high reactivities to phosphates, oxides, and Cu⁺ with low reactivities, and (ii) deactivating Cl by CaO to prevent the formation of organic Cl which was critical for PCDD/Fs formation. In addition, both mechanisms were supported by (i) the better performance of inhibitors on suppressing the PCDD/F-congeners formed via de novo pathway than congeners synthesized from chlorophenols and (ii) lower degrees of chlorination of PCDD/Fs for reaction systems with CaO involved than other systems.

Formation pathways, gas-solid partitioning, and reaction kinetics of PCDD/Fs associated with baghouse filters operated at high temperatures: A case study

The application of the 3T method during combustion (i.e., a Temperature > 850 °C, a residence Time > 2 s, and sufficient Turbulence) can lead to elevated operating temperature in the baghouse filter for the municipal solid waste incineration (MSWI) systems without sufficient heat exchange capacity, which is potentially detrimental to the emission control of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). Herein, a field study focusing on the distribution and variation of PCDD/Fs in gaseous and solid phases in a baghouse filter with high operating temperature (225-230 °C) was carried out. The concentration of PCDD/Fs in gases at the outlet of the baghouse filter was around 1 order of magnitude higher than that in inlet gases (i.e., noticeable memory effect of PCDD/Fs), because of the significant PCDD/Fs formation in filter fly ash (primarily contributed by the precursor pathway) followed by PCDD/Fs desorption. In addition, the mechanisms and factors resulting in the memory effect of PCDD/Fs were identified based on a laboratory study that carefully investigated the formation and desorption of PCDD/Fs at potential operating temperatures of baghouse filters (i.e., 180, 200, and 225 °C). The temperature was identified as the key factor inducing the memory effect of PCDD/Fs, because: i) PCDD/Fs memory effect was not observed for baghouse filters with low operating temperatures of ~150 °C in previous studies; ii) both the formation and desorption of PCDD/Fs were noticeably favored by rising temperature from 180 to 225 °C; iii) increasing temperature appeared to facilitate the transformation from inorganic Cl to organic Cl and the conversion from aliphatic carbon to aromatic carbon or unsaturated hydrocarbons, both of which were favorable to PCDD/Fs formation; and iv) the release rate of PCDD/Fs from fly ash was exponentially dependent on temperature based on the modeling results of reaction kinetics.

Inhibition of PCDD/Fs in a full-scale hazardous waste incinerator by the quench tower coupled with inhibitors injection

The control of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) from the flue gas in hazardous waste incinerators (HWIs) is an intractable problem. To figure out the formation mechanism of PCDD/Fs and reduce the emission, a field study was carried out in a full-scale HWI. Ca(OH)₂ & (NH₄)H₂PO₄ or CH₄N₂S & (NH₄)H₂PO₄ were injected into the quench tower, and the detailed inhibition effect on PCDD/Fs formation by the inhibitors coupled with quench tower was studied. Gas and ash samples were collected to analyze PCDD/Fs. XPS, EDS characterization and Principal component analysis were adopted to further analyze the de novo and precursors synthesis. The PCDD/Fs emissions reduced from 0.135 ng I-TEQ/Nm³ to 0.062 or 0.025 ng I-TEQ/Nm³ after the injection of Ca(OH)₂ & (NH₄)H₂PO₄ or CH₄N₂S & (NH₄)H₂PO₄, respectively. The quench tower was found mainly hindering de novo synthesis by reducing reaction time. CP-route was the dominant formation pathway of PCDD/Fs in quench tower ash. Ca(OH)₂ & (NH₄)H₂PO₄ effectively inhibit precursors synthesis and reduce proportions of organic chlorine from 4.11% to 2.86%. CH₄N₂S & (NH₄)H₂PO₄ show good control effects on both de novo and precursors synthesis by reducing chlorine content and inhibiting metal-catalysts. Sulfur-containing inhibitors can cooperate well with the quench tower to inhibit PCDD/Fs formation and will be effective to reduce dioxins formation in high chlorine flue gas. The results pave the way for further industrial application of inhibition to reduce PCDD/Fs emissions in the HWIs flue gas.