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Qu Y, Qi P, Chen F, Liu J, Hua Y, Branch B, Gu X, Li H, Sun J, Zhang S. A bio-based durable reactive flame retardant for cotton fabric based on lentinan. Int J Biol Macromol 2024; 274:133222. [PMID: 38897520 DOI: 10.1016/j.ijbiomac.2024.133222] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/18/2024] [Revised: 05/25/2024] [Accepted: 06/15/2024] [Indexed: 06/21/2024]
Abstract
Cotton fabric has extensive application due to its comfort and breathability. However, the inherent flammability limits its wide application. Durable polysaccharide-based flame retardants with a low impact on the softness of fabrics are rarely reported. In this work, a novel flame retardant ammonium phosphate of lentinan (APLNT) was synthesized and grafted on the surface of cotton fabric. The treated cotton fabric had a high limiting oxygen index (LOI) value of 43.3 % and passed the vertical burning test (VBT) with a 21.1 % weight gain of APLNT. Compared with control cotton, the peak heat release rate and total heat release values of Cotton-APLNT2 decreased by 92.8 % and 50.9 %, respectively. In addition, the cotton fabric still passed the VBT and kept an LOI value of 27.0 % even after 50 laundering cycles, indicating that the fabric can be used for daily needs. More importantly, the treated fabric remains soft. This research provided a new strategy for preparing bio-based durable flame retardant cotton fabrics.
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Affiliation(s)
- Yulong Qu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China
| | - Peng Qi
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China; School of Fashion and Textiles, The Hong Kong Polytechnic University, 999077, Hong Kong.
| | - Feng Chen
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China
| | - Jian Liu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China
| | - Yifang Hua
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China
| | - Brian Branch
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China
| | - Xiaoyu Gu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China
| | - Hongfei Li
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China
| | - Jun Sun
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China.
| | - Sheng Zhang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, 100029, PR China; Beijing Key Laboratory of Advanced Functional Polymer Composites, Beijing University of Chemical Technology, Beijing 100029, PR China.
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Zhang S, Chen C, Kong D, Zhang Y, Liu K, Shi M, Dong C, Lu Z. Preparation and application of halogen-free and efficient Si/P/N-containing flame retardants on cotton fabrics. Int J Biol Macromol 2024; 268:131612. [PMID: 38631572 DOI: 10.1016/j.ijbiomac.2024.131612] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/10/2024] [Revised: 04/11/2024] [Accepted: 04/13/2024] [Indexed: 04/19/2024]
Abstract
Cotton fabric is extensively utilized due to its numerous applications, but the flammability associated with cotton fabric poses potential security risks to individuals. A halogen-free efficient flame retardant named poly [(tetramethylcyclosiloxyl spirocyclic pentaerythritol)-piperazin phosphate] (PCPNTSi) was developed to consolidate the fire retardance of cotton fabrics. After PCPNTSi treatment, the limiting oxygen index (LOI) of cotton fabric with 30 % weight gain (CP3) was raised to 32.8 %. In the vertical flammability test (VFT), CP3 has self-extinguished performance with a char length of 8.7 cm. The heat release rate (HRR) of cotton fabric with 20 % weight gain (CP2) is 78.8 % lower than that of pure cotton fabric (CP0). In addition, the total smoke release (TSP) of CP2 is 41.7 % lower than that of CP0, indicating PCPNTSi gives cotton fabric a good capability to inhibit smoke release. Finally, the possible flame retardant mechanism was discussed by the data of scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray photoelectron spectroscopy (XPS), Fourier Transform infrared spectroscopy (FT-IR) and thermogravimetric infrared spectroscopy (TG-IR). The results show that PCPNTSi is an intumescent flame retardant acting in both gas phase and solid phase.
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Affiliation(s)
- Shuangshaung Zhang
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, China
| | - Chen Chen
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, China
| | - Dezheng Kong
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, China
| | - Yufan Zhang
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, China
| | - Kexian Liu
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, China
| | - Meng Shi
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, China
| | - Chaohong Dong
- College of Textile and Clothing, Institute of Functional Textiles and Advanced Materials, Qingdao University, Qingdao 266071, China.
| | - Zhou Lu
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao 266071, China.
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