Techno-economic impacts of varied compositional profiles of sugarcane experimental hybrids on a biorefinery producing sugar, ethanol and electricity

Xylan, Xylooligosaccharides, and Aromatic Structures With Antioxidant Activity Released by Xylanase Treatment of Alkaline-Sulfite–Pretreated Sugarcane Bagasse

Xylanase enzymes are useful to fractionate plant biomass, producing xylan, xylooligosaccharides (XOS), and antioxidant-derived XOS. In a biorefinery, pretreated biomass can be digested with xylanase prior to cellulose saccharification, enhancing the product portfolio in the process. With this vision, this study highlighted a wide range of new products attainable from alkaline-sulfite–pretreated sugarcane bagasse by treatments with endo-xylanase under controlled conditions. The developed process provided a crude extract corresponding to 29.7% (w/w) of pretreated sugarcane bagasse. The crude extract included a relatively polymeric glucuronoarabinoxylan fraction, DP2-DP6 xylooligosaccharides, and aromatic compounds. The enzymatically produced extract was fractionated with increasing ethanol concentrations [up to 90% (v/v)], providing precipitation of varied polymeric xylan fractions (48% (w/w) of the crude extract) with average molar masses ranging from 28 kDa to 3.6 kDa. The fraction soluble in 90% ethanol was subjected to adsorption on 4% (w/v) activated charcoal and eluted with an ethanol gradient from 10% to 70% (v/v), thus providing xylooligosaccharides and aromatic fractions. Most of the xylooligosaccharides (74% of the eluted sugars) were washed out in 10%–30% ethanol. DP2 and DP3 structures predominated in the 10% ethanol fraction, while DP5 structures were significantly enriched in the 30% ethanol fraction. Higher ethanol concentrations desorbed xylooligosaccharides associated with higher amounts of aromatic compounds. Total aromatics, phenolic structures, and p-hydroxycinnamates predominated in the fractions desorbed with 60% and 70% ethanol. The antioxidant activity of produced fractions correlated with their phenolic contents. Compiled results indicate that a wide variety of products can be prepared from pretreated biomass using xylanase-aided extraction procedures. Recovered fractions presented different features and specific application prospects. Beyond polymeric xylan with low lignin contamination, xylooligosaccharides or even lignin-carbohydrate complexes with antioxidant activity can be included in the biorefinery portfolio based on the currently developed fractionation studies.

Novel system design for high solid lignocellulosic biomass conversion

A novel system (Oregon State University High Solids Reactor; OSU-HSR) was designed and constructed for enzymatic hydrolysis at ultrahigh solids content (40%) by promoting better mixing using low energy consumption in a horizontal reactor with a new impeller design and a controllable feeding unit. System performance was evaluated using separate hydrolysis and fermentation (SHF) and simultaneous saccharification and fermentation (SSF) methodologies. Using the dilute acid pretreated wheat straw as the substrate in the OSU-HSR system, the highest glucose (219.7 g/L) and ethanol (127.1 g/L) concentrations were achieved with the use of the SHF method while the highest ethanol concentration using SSF method was 134.5 g/L. The SSF method increased the return on investment to 12.21% with an estimated global warming potential of 54.5 g CO₂ eq/MJ Ethanol. The OSU-HSR successfully provided effective mixing and different fed-batch schemes, and can be used for efficient biochemical conversion of lignocellulosic biomass into bio-chemicals and biofuels.