Seawater electrolysis technologies for green hydrogen production: challenges and opportunities

Crystalline/amorphous heterostructure CoNi/MoO3-x electrocatalyst for alkaline seawater hydrogen evolution at ultra-high current density of 4000 mA/cm2

Designing highly efficient nonprecious metal electrocatalyst for the hydrogen evolution reaction (HER) in seawater electrolyte, particularly under ultra-high current density conditions, remains a formidable challenge. In this study, we successfully synthesized a crystalline/amorphous heterostructured CoNi/MoO3-x electrocatalyst through a facile hydrothermal method followed by a calcination-reduction process. The as-prepared CoNi/MoO3-x catalyst exhibited remarkable HER catalytic performance in both alkaline water and seawater electrolytes. Notably, the catalyst achieved impressively low overpotentials of 343 mV in 1 M KOH aqueous solution and 294 mV in alkaline natural seawater electrolyte at an ultra-high current density of 4000 mA/cm2. Furthermore, the CoNi/MoO3-x electrocatalyst demonstrated outstanding long-term stability, maintaining robust performance at current densities of 3000 and 2000 mA/cm2. Density functional theory calculations revealed that the synergetic effect between crystalline CoNi and amorphous MoO3-x accelerates water dissociation kinetics and optimizes hydrogen adsorption. These findings not only provide a promising strategy for developing cost-effective, nonprecious metal electrocatalysts with superior HER performance at ampere-level current densities, particularly for seawater splitting applications.

Triboelectric Nanogenerator Drives Electrochemical Water Splitting for Hydrogen Production: Fundamentals, Progress, and Challenges

Currently, triboelectric nanogenerators (TENGs) are drawing significant attention owing to their potential in harvesting wave and wind energy from environment as well as their capability for driving electrochemical water splitting for hydrogen fuel production. This review aims to summarize the recent progress of ocean wave and wind energy harvesting TENGs and TENG-driven electrochemical water splitting processes for hydrogen evolution reaction. For better understanding, this review begins from the fundamentals of TENG and electrochemical water splitting. And then the working principle of TENGs and mechanism of electrochemical (EC) water splitting for hydrogen evolution reaction (HER) are introduced. Subsequently the progress of output performance enhancement in ocean wave and wind energy harvesting TENGs are systematically discussed including structure design, triboelectric material selection and power management all of which are important for output performance enhancement and the integration of TENGs with electrochemical water splitting cell. Although this review focus on the promotion strategies of TENG-driven electrochemical water splitting processes for HER, challenges for water splitting are also highlighted. While envision that this review provides a deep insight and direction to the design of TENG-driven electrochemical system for promoting the hydrogen fuel production in an active, economical manner.

Progress in Anode Stability Improvement for Seawater Electrolysis to Produce Hydrogen

Seawater electrolysis for hydrogen production is a sustainable and economical approach that can mitigate the energy crisis and global warming issues. Although various catalysts/electrodes with excellent activities have been developed for high-efficiency seawater electrolysis, their unsatisfactory durability, especially for anodes, severely impedes their industrial applications. In this review, attention is paid to the factors that affect the stability of anodes and the corresponding strategies for designing catalytic materials to prolong the anode's lifetime. In addition, two important aspects-electrolyte optimization and electrolyzer design-with respect to anode stability improvement are summarized. Furthermore, several methods for rapid stability assessment are proposed for the fast screening of both highly active and stable catalysts/electrodes. Finally, perspectives on future investigations aimed at improving the stability of seawater electrolysis systems are outlined.

Modeling Ion Transport across Thin-Film Composite Membranes During Saltwater Electrolysis

Affordable thin-film composite (TFC) membranes are a potential alternative to more expensive ion exchange membranes in saltwater electrolyzers used for hydrogen gas production. We used a solution-friction transport model to study how the induced potential gradient controls ion transport across the polyamide (PA) active layer and support layers of TFC membranes during electrolysis. The set of parameters was simplified by assigning the same size-related partition and friction coefficients for all salt ions through the membrane active layer. The model was fit to experimental ion transport data from saltwater electrolysis with 600 mM electrolytes at a current density of 10 mA cm-2. When the electrolyte concentration and current density were increased, the transport of major charge carriers was successfully predicted by the model. Ion transport calculated using the model only minimally changed when the negative active layer charge density was varied from 0 to 600 mM, indicating active layer charge was not largely responsible for controlling ion crossover during electrolysis. Based on model simulations, a sharp pH gradient was predicted to occur within the supporting layer of the membrane. These results can help guide membrane design and operation conditions in water electrolyzers using TFC membranes.

Molten salt mediated single-step synthesis of reusable nanostructured CaTiO3 for the removal and recovery of Sr2+: A potential adsorbent for the contaminated water bodies

The facile synthesis approach for the adsorbent preparation and recyclability during decontamination of radioactive pollutants is a significant concern in water treatment. The objective of this study is to, synthesis via solid-state reaction of the nanostructured CaTiO3 for the removal and recovery of strontium (Sr2+) from the various water sources. The influence of the adsorption-dependent parameters including, initial concentration, adsorbent dose, pH, contact time and co-existing ions interference were investigated. The prepared adsorbent was characterized by different analytical techniques like FT-IR, SEM with EDAX, TEM, TGA-DTG, Powder XRD and BET surface analysis. The kinetic models were also used, and according to the kinetic models, a pseudo-second-order kinetic model (R2 = 0.999) was better fitted to the adsorption of Sr2+ ions onto CaTiO3 rather than pseudo-first-order kinetics, which could properly represent the observed adsorption of Sr2+. For the isotherm study, the results are best fitted to the Langmuir isotherm model (R2 = 0.98) with a maximum adsorption capacity of 102.04 mg/g. The common ions (Na+, Mg2+, Ca2+, and K+) and Sr2+ having a concentration of 1:2, 1:3, and 1:4, where 82.8, 79.5, and 68.2 % removal was achieved of Sr2+ in each respective matrix. In addition, the adsorption and corresponding recovery and removal for the different Sr2+spiked matrices in deionized water, tap water, well water, lake water, and seawater were investigated with 97, 65.6, 76.5, 73.9 and 17.8 % removal respectively. Also, the CaTiO3 showed excellent recyclability with minimal loss even after 5 consecutive recyclability cycles and >90% removal of strontium achieved. Hence, prepared nanostructured CaTiO3 could be considered a promising adsorbent for the removal and recovery of Sr2+ions from contaminated water bodies.

Bipolar Membrane Seawater Splitting for Hydrogen Production: A Review

The growing demand for clean energy has spurred the quest for sustainable alternatives to fossil fuels. Hydrogen has emerged as a promising candidate with its exceptional heating value and zero emissions upon combustion. However, conventional hydrogen production methods contribute to CO2 emissions, necessitating environmentally friendly alternatives. With its vast potential, seawater has garnered attention as a valuable resource for hydrogen production, especially in arid coastal regions with surplus renewable energy. Direct seawater electrolysis presents a viable option, although it faces challenges such as corrosion, competing reactions, and the presence of various impurities. To enhance the seawater electrolysis efficiency and overcome these challenges, researchers have turned to bipolar membranes (BPMs). These membranes create two distinct pH environments and selectively facilitate water dissociation by allowing the passage of protons and hydroxide ions, while acting as a barrier to cations and anions. Moreover, the presence of catalysts at the BPM junction or interface can further accelerate water dissociation. Alongside the thermodynamic potential, the efficiency of the system is significantly influenced by the water dissociation potential of BPMs. By exploiting these unique properties, BPMs offer a promising solution to improve the overall efficiency of seawater electrolysis processes. This paper reviews BPM electrolysis, including the water dissociation mechanism, recent advancements in BPM synthesis, and the challenges encountered in seawater electrolysis. Furthermore, it explores promising strategies to optimize the water dissociation reaction in BPMs, paving the way for sustainable hydrogen production from seawater.

Novel sulfate solid supported binary Ru-Ir oxides for superior electrocatalytic activity towards OER and CER

Electrolysis for producing hydrogen powered by renewable electricity can be dramatically expanded by adapting different electrolytes (brine, seawater or pure water), which means the anode materials must stand up to complex electrolyte conditions. Here, a novel catalyst/support hybrid of binary Ru3.5Ir1Ox supported by barium strontium sulfate (BaSrSO4) was synthesized (RuIrOx/BSS) by exchanging the anion ligands of support. The as-synthesized RuIrOx/BSS exhibits compelling oxygen evolution (OER) and chlorine evolution (CER) performances, which affords to 10 mA cm-2 with only overpotential of 244 mV and 38 mV, respectively. The performed X-ray adsorption spectra clearly indicate the presence of an interface charge transfer effect, which results in the assignment of more electrons to the d orbitals of the Ru and Ir sites. The theoretical calculations demonstrated that the electronic structures of the catalytic active sites were modulated to give a lower overpotential, confirming the intrinsically high OER and CER catalytic activity.

Direct Seawater Electrolysis: From Catalyst Design to Device Applications

Direct seawater electrolysis (DSE) for hydrogen production, using earth-abundant seawater as the feedstock and renewable electricity as the driving source, paves a new opportunity for flexible energy conversion/storage and smooths the volatility of renewable energy. Unfortunately, the complex environments of seawater impose significant challenges on the design of DSE catalysts, and the practical performance of many current DSE catalysts remains unsatisfactory on the device level. However, many studies predominantly concentrate on the development of electrocatalysts for DSE without giving due consideration to the specific devices. To mitigate this gap, the most recent progress (mainly published within the year 2020-2023) of DSE electrocatalysts and devices are systematically evaluated. By discussing key bottlenecks, corresponding mitigation strategies, and various device designs and applications, the tremendous challenges in addressing the trade-off among activity, stability, and selectivity for DSE electrocatalysts by a single shot are emphasized. In addition, the rational design of the DSE electrocatalysts needs to align with the specific device configuration, which is more effective than attempting to comprehensively enhance all catalytic parameters. This work, featuring the first review of this kind to consider rational catalyst design in the framework of DSE devices, will facilitate practical DSE development.

Urea catalytic oxidation for energy and environmental applications

Urea is one of the most essential reactive nitrogen species in the nitrogen cycle and plays an indispensable role in the water-energy-food nexus. However, untreated urea or urine wastewater causes severe environmental pollution and threatens human health. Electrocatalytic and photo(electro)catalytic urea oxidation technologies under mild conditions have become promising methods for energy recovery and environmental remediation. An in-depth understanding of the reaction mechanisms of the urea oxidation reaction (UOR) is important to design efficient electrocatalysts/photo(electro)catalysts for these technologies. This review provides a critical appraisal of the recent advances in the UOR by means of both electrocatalysis and photo(electro)catalysis, aiming to comprehensively assess this emerging field from fundamentals and materials, to practical applications. The emphasis of this review is on the design and development strategies for electrocatalysts/photo(electro)catalysts based on reaction pathways. Meanwhile, the UOR in natural urine is discussed, focusing on the influence of impurity ions. A particular emphasis is placed on the application of the UOR in energy and environmental fields, such as hydrogen production by urea electrolysis, urea fuel cells, and urea/urine wastewater remediation. Finally, future directions, prospects, and remaining challenges are discussed for this emerging research field. This critical review significantly increases the understanding of current progress in urea conversion and the development of a sustainable nitrogen economy.

Advanced membrane-based electrode engineering toward efficient and durable water electrolysis and cost-effective seawater electrolysis in membrane electrolyzers

Researchers have been seeking for the most technically-economical water electrolysis technology for entering the next-stage of industrial amplification for large-scale green hydrogen production. Various membrane-based electrolyzers have been developed to improve electric-efficiency, reduce the use of precious metals, enhance stability, and possibly realize direct seawater electrolysis. While electrode engineering is the key to approaching these goals by bridging the gap between catalysts design and electrolyzers development, nevertheless, as an emerging field, has not yet been systematically analyzed. Herein, this review is organized to comprehensively discuss the recent progresses of electrode engineering that have been made toward advanced membrane-based electrolyzers. For the commercialized or near-commercialized membrane electrolyzer technologies, the electrode material design principles are interpreted and the interface engineering that have been put forward to improve catalytic sites utilization and reduce precious metal loading is summarized. Given the pressing issues of electrolyzer cost reduction and efficiency improvement, the electrode structure engineering toward applying precious metal free electrocatalysts is highlighted and sufficient accessible sites within the thick catalyst layers with rational electrode architectures and effective ions/mass transport interfaces are enabled. In addition, this review also discusses the innovative ways as proposed to break the barriers of current membrane electrolyzers, including the adjustments of electrode reaction environment, and the feasible cell-voltage-breakdown strategies for durable direct seawater electrolysis. Hopefully, this review may provide insightful information of membrane-based electrode engineering and inspire the future development of advanced membrane electrolyzer technologies for cost-effective green hydrogen production.

Copious Dislocations Defect in Amorphous/Crystalline/Amorphous Sandwiched Structure P-NiMoO4 Electrocatalyst toward Enhanced Hydrogen Evolution Reaction

The design and synthesis of efficient, inexpensive, and long-term stable heterostructured electrocatalysts with high-density dislocations for hydrogen evolution reaction in alkaline media and seawater are still a great challenge. An amorphous/crystalline/amorphous sandwiched structure with abundant dislocations were synthesized through thermal phosphidation strategies. The dislocations play an important role in the hydrogen evolution reactions. Copious dislocation defects, combined with cracks, and the synergistic interfacial effect between crystalline phase and amorphous phase regulate the electronic structure of electrocatalyst, provide more active sites, and thus endow the electrocatalysts with excellent catalytic activity under alkaline water and seawater. The overpotentials of P-NiMoO4 at 10 mA/cm2 in 1 M KOH aqueous solution and seawater are 45 and 75 mV, respectively. Additionally, the P-NiMoO4 electrocatalyst exhibits long-term stability over 100 h. This study provides a simple approach for synthesizing amorphous/crystalline/amorphous sandwiched non-noble-metal electrocatalysts with abundant dislocations for hydrogen evolution reaction.

Advances in ultrasound-assisted synthesis of photocatalysts and sonophotocatalytic processes: A review

Water pollution and the global energy crisis are two significant challenges that the world is facing today. Ultrasound-assisted synthesis offers a simple, versatile, and green synthetic tool for nanostructured materials that are often unavailable by traditional synthesis. Furthermore, the integration of ultrasound and photocatalysis has recently received considerable interest due to its potential for environmental remediation as a low-cost, efficient, and environmentally friendly technique. The underlying principles and mechanisms of sonophotocatalysis, including enhanced mass transfer, improved catalyst-pollutant interaction, and reactive species production have been discussed. Various organic pollutants as dyes, pharmaceuticals, pesticides, and emerging organic pollutants are targeted based on their improved sonophotocatalytic degradation efficiency. Additionally, the important factors affecting sonophotocatalytic processes and the advantages and challenges associated with these processes are discussed. Overall, this review provides a comprehensive understanding of sono-assisted synthesis and photocatalytic degradation of organic pollutants and prospects for progress in this field.

Reducing Chloride Ion Permeation during Seawater Electrolysis Using Double-Polyamide Thin-Film Composite Membranes

Low-cost polyamide thin-film composite membranes are being explored as alternatives to expensive cation exchange membranes for seawater electrolysis. However, transport of chloride from seawater to the anode chamber must be reduced to minimize the production of chlorine gas. A double-polyamide composite structure was created that reduced the level of chloride transport. Adding five polyamide layers on the back of a conventional polyamide composite membrane reduced the chloride ion transport by 53% and did not increase the applied voltage. Decreased chloride permeation was attributed to enhanced electrostatic and steric repulsion created by the new polyamide layers. Charge was balanced through increased sodium ion transport (52%) from the anolyte to the catholyte rather than through a change in the transport of protons and hydroxides. As a result, the Nernstian loss arising from the pH difference between the anolyte and catholyte remained relatively constant during electrolysis despite membrane modifications. This lack of a change in pH showed that transport of protons and hydroxides during electrolysis was independent of salt ion transport. Therefore, only sodium ion transport could compensate for the reduction of chloride flux to maintain the set current. Overall, these results prove the feasibility of using a double-polyamide structure to control chloride permeation during seawater electrolysis without sacrificing energy consumption.

Feasibility analysis of green hydrogen production from oceanic energy

Oceanic energy, such as offshore wind energy and various marine energy sources, holds significant potential for generating green hydrogen through water electrolysis. Offshore-generated hydrogen has the potential to be transported through standard pipelines and stored in diverse forms. This aids in mitigating the variability of renewable energy sources in power generation and, consequently, holds the capacity to reshape the framework of electrical systems. This research provides a comprehensive review of the existing state of investigation and technological advancement in the domain of offshore wind energy and other marine energy sources for generating green hydrogen. The primary focus is on technical, economic, and environmental issues. The technology's optimal features have been pinpointed to achieve the utmost capacity for hydrogen production, providing insights for potential enhancements that can propel research and development efforts forward. The objective of this study is to furnish valuable information to energy companies by presenting multiple avenues for technological progress. Concurrently, it strives to expand its technical and economic outlook within the clean fuel energy sector. This analysis delivers insights into the best operating conditions for an offshore wind farm, the most suitable electrolyzer for marine environments and the most economical storage medium. The green hydrogen production process from marine systems has been found to be feasible and to possess a reduced ecological footprint compared to grey hydrogen production.

Recent advances in direct seawater splitting for producing hydrogen

Hydrogen production from electrocatalytic water splitting driven by renewable energy sources provides a promising path for energy sustainability. The current water electrolysis technologies mainly use fresh water as feedstock, which will further aggravate the shortage of water resources in the world. Seawater has an innate advantage in large-scale electrolysis hydrogen production because of its abundant reserves. However, direct seawater electrolysis without any pre-treatment faces serious challenges due to the electrode side reactions and corrosion issues caused by the complex compositions of seawater. In this review, we first discuss the basic principles of seawater electrolysis. Second, the recent progress in designing efficient direct seawater electrolysis systems is discussed in detail, including catalyst design, electrolyser assembly, membrane regulation, and electrolyte engineering. In addition, the challenges and future opportunities are highlighted for the development of seawater splitting technologies toward large-scale hydrogen production.