Novel cationic polyurethane-fluorinated acrylic hybrid latexes: Synthesis, characterization and properties

Preparation and Characterization of Fluorinated Acrylate and Epoxy Co-Modified Waterborne Polyurethane

Conventional waterborne polyurethane (WPU) has poor water resistance and poor overall performance, which limits its application in outdoor coatings. A solution to this problem is urgently needed. The introduction of fluorine-containing groups can effectively improve the water resistance of WPU. In this study, a new fluorinated chain extender (HFBMA-HPA) synthesized by free radical copolymerization and epoxy resin (E-44) were used to co-modify WPU, and five waterborne fluorinated polyurethane (WFPU) emulsions with different fluorine contents were prepared by the self-emulsification method. The effects of HFBMA-HPA content on the emulsion particle properties, coating surface properties, mechanical properties, water resistance, thermal stability, and corrosion resistance were investigated. The results showed that the WFPU coating had excellent thermal stability, corrosion resistance, and mechanical properties. As the content of HFBMA-HPA increased from 0 wt% to 14 wt%, the water resistance of the WFPU coating gradually increased, the water contact angle (WCA) increased from 73° to 98°, the water absorption decreased from 7.847% to 3.062%, and the surface energy decreased from 32.8 mN/m to 22.6 mN/m. The coatings also showed impressive performances in the adhesion and flexibility tests in extreme conditions. This study provides a waterborne fluorinated polyurethane material with excellent comprehensive performance that has potential application value in the field of outdoor waterproof and anticorrosion coatings.

Optimization of Waterborne Poly(Urethane-Acrylate) Nanoemulsions Based on Cationic Polymerizable Macrosurfactants with Different Hydrophobic Side Chain Length

In situ surfactant-free emulsion polymerization can help avoid the utilization of harmful co-solvents and surfactants in the preparation of waterborne poly(urethane-acrylate) (WPUA) nanoemulsion, but the solid content is extremely limited, which will affect the drying rate and film-forming properties. The utilization of polymerizable macrosurfactants can overcome the above problems. However, the research on cationic polymerizable macrosurfactants is extremely scarce. In this work, cationic dimethylaminoethyl methacrylate-b-alkyl methacrylates block copolymers (PDM-b-PRMA) with terminal double bonds and different hydrophobic side chain (HSC) lengths were fabricated via catalytic chain transfer polymerization (CCTP). HSC length of PDM-b-PRMA played an important role in the phase inversion, morphology, rheological behavior of WPUA nanoemulsions, as well as the comprehensive performance of WPUA/PDM-b-PRMA films. Polymerizable PDM-b-PBMA macrosurfactant had smaller molecular weight, lower surface tension and colloidal size than the random copolymer (PDM-co-PBMA) by traditional free radical polymerization. It was easy for PDM-b-PRMA to orientedly assemble at the oil/water interface and provide better emulsifying ability when the carbon number of HSC was four. Compared with WPUA/PDM-co-PBMA, WPUA/PDM-b-PBMA had a smaller particle size, stability and better film-forming properties. This work elucidated the mechanisms of HSC length in the fabrication of cationic PDM-b-PRMA and provides a novel strategy to prepare cationic WPUA of high performance.

Waterborne epoxy-modified polyurethane-acrylate dispersions with nano-sized core-shell structure particles: synthesis, characterization, and their coating film properties

Waterborne epoxy-modified polyurethane-acrylate (EPUA) dispersions with nano-sized core-shell structure particles, with polyacrylate (PA) as core and epoxy-modified polyurethane (EPU) as shell, were successfully prepared via a two-step procedure. The waterborne EPU dispersions were first synthesized to serve as seeds, and then the butyl acrylate (BA) and methyl methacrylate (MMA) monomers were introduced into EPU particles to form polymeric core by radical polymerization under the assistance of ultrasonic treatment. Fourier transform infrared (FT-IR) spectroscopy revealed that the epoxy and PA components were successfully incorporated onto the chain of the PU and EPU to form EPU and EPUA, respectively. The transmission electron microscopy (TEM) photograph demonstrated that the EPUA particles have the core-shell structure. The as-prepared EPUA coating films exhibited good thermo-stability and mechanical properties, as revealed by thermogravimetric analysis (TGA) and tensile testing, respectively. The results of potentiodynamic polarization curves and immersion corrosion testing in 5 wt% NaCl aqueous solution both demonstrated that the anticorrosive properties of EPUA mainly depended on the mass content of PA, with the optimized value of 30 wt%.

Synthesis and application of waterborne polyurethane fluorescent composite

The waterborne polyurethane (WPU) was synthesized with isophorone diisocyanate (IPDI), polyethyleneglycol-400 (PEG-400), polyethyleneglycol-2000 (PEG-2000), dimethylolpropionic acid (DMPA) and trimethylolpropane (TMP) in this work. And the hydroxyethyl methacrylate (HEMA), butyl acrylate (BA) and methyl methacrylate (MMA) followed to modify the WPU by physical mixing and chemical integration to obtain the polyurethane/polyacrylate (PU/PA) and crosslinked polyurethane-acrylate (LPUA), respectively. Fourier transform infrared (FTIR) spectroscopy confirmed the presence of functional groups of LPUA. Thermogravimetric analysis (TGA) illustrated that the heat resistance of LPUA was better than that of PU/PA and WPU. And the effect of acrylate used to modify WPU on LPUA is also discussed. Lastly, LPUA was combined with Basic Red 1# to prepare fluorescent composite which could be used to dye cotton fabric. Such properties of fluorescent composite such as washing color fastness, heat-resistance were studied.

Modelling the surface free energy parameters of polyurethane coats-part 2. Waterborne coats obtained from cationomer polyurethanes

Polyurethane cationomer coats were synthesised on the basis of typical diisocyanates, properly selected polyether polyols, HO-tertiary amines and HCOOH as quaternisation reagents. The values of their surface free energy (SFE) parameters were obtained by the van Oss-Good method, with the use of the contact angle values which had been found by the goniometric method. Based on the obtained findings, empirical models were developed which made it possible to anticipate the effects of the raw material types on the SFE values of the produced coats. The possibility was noted to adjust the SFE values within 25–50 mJ/m² by selecting carefully suitable parent substances. The principal consequences for the formation of improved hydrophobicity coats, applicable inter alia specialised protective coatings, were found to come not only from diisocyanate and polyol types but also from the alkylammonium cation structure which results from the use of different tertiary amines. The fundamental SFE lowering effect was noted when tertiary amines with 0–15 % of the 2,2,3,3-tetrafluoro-1,4-butanediol as a fluorinated chain extender was incorporated into polymer chains.