Combined wet chemical etching and anodic oxidation for obtaining the superhydrophobic meshes with anti-icing performance

A Review of Recent Advances in Superhydrophobic Surfaces and Their Applications in Drag Reduction and Heat Transfer

Inspired by the superhydrophobic properties of some plants and animals with special structures, such as self-cleaning, water repellent, and drag reduction, the research on the basic theory and practical applications of superhydrophobic surfaces is increasing. In this paper, the characteristics of superhydrophobic surfaces and the preparation methods of superhydrophobic surfaces are briefly reviewed. The mechanisms of drag reduction on superhydrophobic surfaces and the effects of parameters such as flow rate, fluid viscosity, wettability, and surface morphology on drag reduction are discussed, as well as the applications of superhydrophobic surfaces in boiling heat transfer and condensation heat transfer. Finally, the limitations of adapting superhydrophobic surfaces to industrial applications are discussed. The possibility of applying superhydrophobic surfaces to highly viscous fluids for heat transfer to reduce flow resistance and improve heat transfer efficiency is introduced as a topic for further research in the future.

A facile preparation of superhydrophobic L-CNC-coated meshes for oil-water separation

A superhydrophobic stainless steel mesh (called "mesh" in short) is an ideal device to solve oil pollution accidents by oil-water separation. However, its widespread application is prevented by complicated preparation, weak durability, and particularly poor mechanical strength. It is well known that the used adhesives play a key role in the mechanical strength of superhydrophobic coatings. In this study, polyvinylidene fluoride (PVDF) and polydimethylsiloxanes (PDMSs) were respectively used as adhesives and lignin-nanocellulose crystal (L-CNC) particles as main structure materials to prepare L-CNC coated superhydrophobic meshes. Moreover, the meshes coated with L-CNC/PVDF and L-CNC/PDMS were compared with respect to the properties of wettability, sandpaper abrasion, oil-water separation, etc. The results showed that the L-CNC/PVDF-coated mesh had a higher water contact angle (WCA = 154.2°) than the L-CNC/PDMS-coated one (WCA = 152.6°), but worse abrasion resistance. Both of them showed high-efficiency oil/water separation with collection rates above 94.5% and stable reusable ability as the oil collection rates for toluene was still above 93.8% after reusing thirty times, meanwhile showing good heat, UV, acid and alkaline resistance properties.

A Facile Method to Prepare a Superhydrophobic Magnesium Alloy Surface

The application of superhydrophobic materials has been handicapped by complex processes and poor environmental friendliness. Magnesium alloys are widely used in daily production due to their low density and good casting properties. A facile and environmentally friendly method was proposed to prepare a superhydrophobic layer with coral-like microstructure on the surface of AZ91D magnesium alloy by high temperature heating. The prepared superhydrophobic surface has a contact angle of 159.1° and a rolling angle of 4.8°. The corrosion current of superhydrophobic surface has been reduced by about two orders of magnitude relative to the magnesium alloy substrate and its inhibition efficiency is 96.94%, which demonstrates its great corrosion resistance. In addition, the superhydrophobic surface has great thermal stability. When the temperature rises to 190 °C, the contact is still above 150°. Excellent self-cleaning and advantages in preparation efficiency, environmental protection and cost-effectiveness will boost its good application prospects.

Superhydrophobic surfaces and coatings by electrochemical anodic oxidation and plasma electrolytic oxidation

The review provides a comprehensive account of superhydrophobic surfaces fabricated by electrochemical anodic oxidation (anodization). First, reported works on superhydrophobic polymers and metals made by using anodized metal oxide porous templates as moulds are presented (section 2). The next section provides a detailed description of the different fabrication approaches of superhydrophobic surfaces on anodized metallic substrates (section 3.1). The published information on superhydrophobic anodized surfaces in various applications, viz. anti-corrosion, anti-icing, oil separation, and biomedical are systematically covered (section 3.2). Superhydrophobic surfaces fabricated by plasma electrolytic oxidation are also presented (section 4). Future research perspectives debated. The collective information provided is helpful to further advance R & D in making pioneering superhydrophobic anodized nanoporous surfaces.

Hybrid System Combining Ice-Phobic Coating and Electrothermal Heating for Wing Ice Protection

In-flight icing for aircraft is a large concern for all those involved in aircraft operations. Generally, an electric heater has been used to prevent in-flight icing. A hybrid anti-icing system combining ice-phobic coating and electrothermal heating (ICE-WIPS) has been proposed by the Japan Aerospace Exploration Agency (JAXA) to reduce the power consumption in the heating unit. In order to validate the effectiveness of ICE-WIPS, validation and demonstration tests are conducted using icing wind tunnels at the Kanagawa Institute of Technology (KAIT) and at the Icing Research Tunnel in the NASA Glenn Research Center. Using a NACA0012 airfoil as a test model, ICE-WIPS demonstrates substantial reduction in power consumption as compared to the existing heating system. The reduction depends on the in-flight icing conditions; more than a 70% reduction is achieved at a liquid-water content (LWC) of 0.6 g/m3 and a median-volume diameter (MVD) of 15 μm at 75 m/s with zero angle of attack. In wet-icing conditions, more than a 30% reduction in power is achieved.

Tunable Hierarchical Nanostructures on Micro-Conical Arrays of Laser Textured TC4 Substrate by Hydrothermal Treatment for Enhanced Anti-Icing Property

In this work, an anti-icing structured surface was fabricated by combining laser ablation with hydrothermal treatment. A micro-patterned surface on a Ti alloy (TC4) substrate was easily fabricated by a highly effective nanosecond pulsed laser ablation. It was observed that titania (TiO2) nanostructures were formed by hydrothermal treatment in aqueous alkali on the laser ablated TC4 substrate to obtain the micro/nano-hierarchical structures. The growth mechanism of the tunable nanoarrays was discussed by the adjustment of hydrothermal temperature. The as-prepared samples exhibited excellent superhydrophobicity with contact angles greater than 160°. It was found that optimized hydrothermal treatment on laser-processed TC4 substrates could further enhance surface anti-icing property. The results showed that the delay time (DT) had been extended by achieving over 90 min for the water droplets to freeze on the as-prepared structured surfaces, providing great potential in various anti-icing applications.

Facile fabrication of superhydrophobic zinc coatings with corrosion resistance via an electrodeposition process

In this investigation, we demonstrated a controlled electrodeposition method by varying the current density to generate hierarchical structures of zinc (Zn) on a carbon steel surface, which serves as a hydrophobic and anticorrosion coating when further modified by stearic acid to form a covalently bonded layer that offers low surface energy.

Combination of Functional Nanoengineering and Nanosecond Laser Texturing for Design of Superhydrophobic Aluminum Alloy with Exceptional Mechanical and Chemical Properties

Industrial application of metallic materials is hindered by several shortcomings, such as proneness to corrosion, erosion under abrasive loads, damage due to poor cold resistance, or weak resistance to thermal shock stresses, etc. In this study, using the aluminum-magnesium alloy as an example of widely spread metallic materials, we show that a combination of functional nanoengineering and nanosecond laser texturing with the appropriate treatment regimes can be successfully used to transform a metal into a superhydrophobic material with exceptional mechanical and chemical properties. It is demonstrated that laser chemical processing of the surface may be simultaneously used to impart multimodal roughness and to modify the composition and physicochemical properties of a thick surface layer of the substrate itself. Such integration of topographical and physicochemical modification leads to specific surface nanostructures such as nanocavities filled with hydrophobic agent and hard oxynitride nanoinclusions. The combination of superhydrophobic state, nano- and micro features of the hierarchical surface, and the appropriate composition of the surface textured layer allowed us to provide the surface with the outstanding level of resistance of superhydrophobic coatings to external chemical and mechanical impacts. In particular, experimental data presented in this study indicate high resistance of the fabricated coatings to pitting corrosion, superheated water vapor, sand abrasive wear, and rapid temperature cycling from liquid nitrogen to room temperatures, without notable degradation of superhydrophobic performance.

Fabrication of Cu–CuO–Fe2O3/Fe anti-sticky and superhydrophobic surfaces on an iron substrate with mechanical abrasion resistance and corrosion resistance

Superhydrophobic Cu–CuO–Fe₂O₃/Fe surfaces with excellent mechanical abrasion resistance and anti-corrosion property were fabricated via immersion and annealing.

Robust superhydrophobic coating and the anti-icing properties of its lubricants-infused-composite surface under condensing condition

Water droplets on a slippery liquid-infused porous surface (SLIPS) could travel smoothly at low temperatures.