Enhanced mechanical properties of ZrO2-Al2O3 dental ceramic composites by altering Al2O3 form

Glass infiltration in an experimental ATZ ceramic composite reinforced with Al2O3 whiskers

This study evaluated the development and characterization of alumina-toughened zirconia (ATZ) composites containing 10 wt% Al2O3 whiskers subjected to the glass infiltration. To obtain ATZ 90/10 composites, the commercial 3Y-TZP powder was mixed with synthesized alumina whiskers and subsequently compacted. Discs (n = 210) were pre-sintered at 1000 °C for 1 h. The infiltration of glass (68SiO2-11.7Al2O3-3CaO-7.3Na2O-10K2O) was developed by mixing glass and propylene glycol, which was then applied onto ATZ pre-sintered specimens. For infiltration, the graded discs were divided into two different sintering protocols: protocol 1 (1550 °C for 2 h) and protocol 2 (1350 °C for 1 h followed by 1550 °C for 2 h). As a control group, non-infiltrated specimens were sintered using protocol 1. The specimens were characterized by Scanning Electron Microscopy (SEM), X-ray diffraction (XRD), and Raman spectroscopy. Hardness, fracture toughness, and biaxial flexural strength tests followed by fractographic analysis were performed. Statistical analyses were conducted using Weibull distribution to calculate the material's modulus (m) and characteristic strength (95% CI), as well as ANOVA tests. High-aspect ratio alumina whiskers (10 μm × 200 nm) were synthesized. While the control group's XRD patterns evidenced only characteristic tetragonal zirconia and α-alumina peaks, the glass-infiltrated groups did not present characteristic peaks of crystalline materials. ATZ with alumina whiskers showed higher fracture toughness and characteristic strength compared to conventional ATZ. Furthermore, glass-infiltration improved the characteristic strength of conventional ATZ with no significant differences observed in the Weibull modulus. For W-G-2, C, and W groups the fractures originated at the zirconia surface, while for C-G-1-, C-G-2, and W-G-1 the origins were inside the ceramic microstructure. In conclusion, the development of ATZ with alumina whiskers increased the biaxial flexural strength and fracture toughness compared to conventional ATZ. The glass gradation significantly improved the characteristic strength of conventional ATZ regardless of the sintering protocol used, whereas it only improved the characteristic strength of whisker-reinforced ATZ when a single sintering was performed. Additionally, the sintering protocol influenced the thickness and amount of glass gradation in the composites.

Study of morphology, phase composition, optical properties, and thermal stability of hydrothermal zirconium dioxide synthesized at low temperatures

Oxide nanoparticles exhibit unique features such as high surface area, enhanced catalytic activity, and tunable optical and electrical properties, making them valuable to various industry applications as well as for the development of new research projects. Nowadays, ZrO2 nanoparticles are widely used as catalysts and precursors in ceramic technology. Hydrothermal synthesis with metal salts is one of the most common methods for producing stable tetragonal-phase zirconium dioxide nanoparticles. However, hydrothermal synthesis requires relatively high process temperatures (160-200 °C) and the use of advanced heat-resistant autoclaves capable of maintaining high pressure. This paper investigates how different precursors (ZrOCl₂·8H₂O and ZrO(NO₃)₂·2H₂O) and synthesis temperatures (110-160 °C) affect the phase composition, optical properties, size, and shape of ZrO₂ nanoparticles produced by hydrothermal synthesis without calcination. In addition, the effect of temperature exposure in the range of 100-1000 °C on the phase stability of the synthesized nanoparticles was studied. X-ray diffraction and Raman spectroscopy techniques were used to determine the structure and phase composition, while the optical properties were examined through the analysis of transmission and absorption spectra in the visible and UV ranges. It was found that the obtained particles at synthesis temperatures of 110-130 °C have predominantly cubic c-ZrO2 phase, which changes to monoclinic phase when heated above 500 °C. Analysis of visible and UV spectroscopy data reveals that the experimental samples have pronounced absorption in the middle UV range (200-260 nm) and have an energy band gap Eg varying from 4.8 to 5.1 eV. The hydrothermal powders synthesized in this study can be used as absorbers in the mid-UV range and as reinforcing additives in the preparation of technical ceramics.

Biomedical Applications of Zirconia-Based Nanomaterials: Challenges and Future Perspectives

ZrO₂ nanoparticles have received substantially increased attention in every field of life owing to their wide range of applications. Zirconium oxide is a commercially economical, non-hazardous, and sustainable metal oxide having diversified potential applications. ZrO₂ NPs play a vast role in the domain of medicine and pharmacy such as anticancer, antibacterial, and antioxidant agents and tissue engineering owing to their reliable curative biomedical applications. In this review article, we address all of the medical and biomedical applications of ZrO₂ NPs prepared through various approaches in a critical way. ZrO₂ is a bio-ceramic substance that has received increased attention in biomimetic scaffolds owing to its high mechanical strength, excellent biocompatibility, and high chemical stability. ZrO₂ NPs have demonstrated potential anticancer activity against various cancer cells. ZrO₂-based nanomaterials have exhibited potential antibacterial activity against various bacterial strains and have also demonstrated excellent antioxidant activity. The ZrO₂ nanocomposite also exhibits highly sensitive biosensing activity toward the sensing of glucose and other biological species.

Properties of Al2O3/Ti/Ni Composite Obtained by Slip Casting with Different Metal Phase Content

This work analyzed ceramic-metal composites from the Al₂O₃/Ti/Ni system produced by the slip casting method. As starting powders, nanometric Al₂O₃, Ni and Ti of submicron size were used. Three series of composites were obtained and tested with the same solid phase content (50% vol.) and different metallic phase content: 5, 10 and 15% vol. The influence of the metallic phase content on the basic properties of the proposed composites was examined by determining the phase composition of the produced samples using the XRD method, rheological measurements, and microstructural analysis (SEM/EDS). Additionally, before the sintering process, the slip stability was analyzed. A study of the fractography of samples after the sintering process was also carried out. It was shown that the appropriate manufacturing process allowed to obtain NiTi intermetallic phases in the structure of composites.

Additively Manufactured Zirconia for Dental Applications

We aimed to assess the crystallography, microstructure and flexural strength of zirconia-based ceramics made by stereolithography (SLA). Two additively manufactured 3 mol% yttria-stabilized tetragonal zirconia polycrystals (3Y-TZP: LithaCon 3Y 230, Lithoz; 3D Mix zirconia, 3DCeram Sinto) and one alumina-toughened zirconia (ATZ: 3D Mix ATZ, 3DCeram Sinto) were compared to subtractively manufactured 3Y-TZP (control: LAVA Plus, 3M Oral Care). Crystallographic analysis was conducted by X-ray diffraction. Top surfaces and cross-sections of the subsurface microstructure were characterized using scanning electron microscopy (SEM). Biaxial flexural strength was statistically compared using Weibull analysis. The additively and subtractively manufactured zirconia grades revealed a similar phase composition. The residual porosity of the SLA 3Y-TZPs and ATZ was comparable to that of subtractively manufactured 3Y-TZP. Weibull analysis revealed that the additively manufactured LithaCon 3Y 230 (Lithoz) had a significantly lower biaxial flexural strength than 3D Mix ATZ (3D Ceram Sinto). The biaxial flexural strength of the subtractively manufactured LAVA Plus (3M Oral Care) was in between those of the additively manufactured 3Y-TZPs, with the additively manufactured ATZ significantly outperforming the subtractively manufactured 3Y-TZP. Additively manufactured 3Y-TZP showed comparable crystallography, microstructure and flexural strength as the subtractively manufactured zirconia, thus potentially being a good option for dental implants.

A Comparative Review of Metal Oxide Surface Coatings on Three Families of Cathode Materials for Lithium Ion Batteries

In the recent years, lithium-ion batteries have prevailed and dominated as the primary power sources for mobile electronic applications. Equally, their use in electric resources of transportation and other high-level applications is hindered to some certain extent. As a result, innovative fabrication of lithium-ion batteries based on best performing cathode materials should be developed as electrochemical performances of batteries depends largely on the electrode materials. Elemental doping and coating of cathode materials as a way of upgrading Li-ion batteries have gained interest and have modified most of the commonly used cathode materials. This has resulted in enhanced penetration of Li-ions, ionic mobility, electric conductivity and cyclability, with lesser capacity fading compared to traditional parent materials. The current paper reviews the role and effect of metal oxides as coatings for improvement of cathode materials in Li-ion batteries. For layered cathode materials, a clear evaluation of how metal oxide coatings sweep of metal ion dissolution, phase transitions and hydrofluoric acid attacks is detailed. Whereas the effective ways in which metal oxides suppress metal ion dissolution and capacity fading related to spinel cathode materials are explained. Lastly, challenges faced by olivine-type cathode materials, namely; low electronic conductivity and diffusion coefficient of Li+ ion, are discussed and recent findings on how metal oxide coatings could curb such limitations are outlined.