Sludge aging stabilizes heavy metals subjected to pyrolysis

Experimental study on the redistribution law of heavy metals in sludge disintegration

Aiming at the problems of large output of excess sludge, difficulty in treatment and disposal, and the potential toxicity of heavy metals restricting its resource utilization, this paper studies the redistribution law of heavy metals in the process of sludge disintegration. The dissertation investigates the distribution law of typical heavy metals such as Cu, Pb, Cd, Zn in the process of microwave and citric acid-microwave cracking sludge under different specific energy and fixed specific energy conditions. The Tessier five-step continuous extraction method was used to extract heavy metals, and the changes in their content and chemical forms were analyzed, which provided certain technical support for the subsequent harmless treatment and resource utilization of excess sludge. The main findings of this paper are as follows: The dissolution rate of heavy metals Cu, Pb, Cd, and Zn increased rapidly during the citric acid-microwave cracking process in the TS specific energy range of 0-45000 kJ/kg, and then gradually tended to be gradual. The maximum dissolution rates of Cu, Pb, Cd, Zn were 8.06%, 16.58%, 14.69%, and 24.11%, respectively. The concentrations of Cu, Pb, Cd, and Zn in the sludge were mainly F4; F3, F4; F2, F3. The proportions of stable states of Cu, Pb, Cd, and Zn in sludge increased to 88.6%, 55.91%, 35.7%, and 31.35%, respectively. When the specific energy was 45000 kJ/kg TS, the concentrations of Pb, Zn, and Cd in the solid phase of the sludge appeared to increase under microwave cracking alone and decrease under the combined action of citric acid and microwave. The concentration of Cu in the solid phase of the sludge increased slightly. The dissolution rates of Pb, Cd, and Zn by microwave alone and citric acid-microwave method were 14.23% and 16.58%, 10.34% and 14.69%, 17.53%, and 24.11%, respectively. The dissolution rates of Cu by both methods were lower. The steady state ratios of Pb and Zn in the citric acid-microwave method increased to 55.91% and 31.25%, respectively; the steady state ratio of Cd in the microwave alone method increased to 39.51%; both methods had no significant effect on the stability of Cu.

Utilization of silt, sludge, and industrial waste residues in building materials: A review

To promote the effective utilization of sludge and slag produced in nature and from human activities, this paper summarizes the research progress in the field of building materials on the basis of expounding their classification and characteristics. (1) Sludge and slag include silt, sludge and industrial waste residues. These three materials are mainly composed of SiO₂, which can be used to produce building materials after treatment and can also be used as admixtures, including roadbed admixtures. (2) Silt and sludge are widely used in building wall materials and roadbed materials, etc. Industrial waste residues can be used in the production and processing of green concrete and glass-ceramics. (3) In addition to continuing to use existing utilization methods, key treatment technologies and new treatment devices can be further developed according to the characteristics of sludge and slag. Moreover, observations and mechanistic analysis of the microscopic structure of industrial waste residues and research on strong and weak utilization methods based on the performance of building materials can be carried out, and more efficient and energy-saving excitation or activation technologies will be developed. These efforts will eventually lead to the development of functional building materials with excellent performance and environmentally friendly characteristics to achieve the differentiated utilization of silt, sludge, and industrial waste residues and realize the efficient transformation of resources. This paper provides useful insights for the application of sludge and slag in the field of building materials.

Thermochemical Recycling of Oily Sludge by Catalytic Pyrolysis: A Review

The main methods of treating oily sludge at home and abroad and the current research status of oily sludge pyrolysis technology are briefly described, and four commonly used catalysts are introduced: metals, metal compounds, molecular sieves, metal-supported molecular sieves, and biomass catalysts for oily sludge. The influence of pyrolysis, the pyrolysis mechanism, and the product composition of oily sludge with the addition of different catalysts are also discussed. Finally, the development direction of preparing new catalysts and the mixed use of multiple catalysts is proposed as a theory to provide for the efficient and reasonable utilization of oily sludge.

Pretreatment with Ochrobactrum immobilizes chromium and copper during sludge pyrolysis

To increase the degree of immobilization of heavy metals subjected to sludge pyrolysis, we investigated the effects of pretreating sludge with Ochrobactrum supplementation on the immobilization of chromium (Cr) and copper (Cu) during sludge pyrolysis. The sequential extraction procedure was used to test the metallic forms of Cr and Cu. The immobilization of Cr and Cu was characterized with X-ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, etc. Results show that: 1) the addition of Ochrobactrum (1-8%) can accelerate the mineralization process in blank sludge and can accelerate the conversion of the oxidizable forms of Cr and Cu into the residual forms subjected to pyrolysis; 2) pretreatment with Ochrobactrum supplementation can inhibit the volatilization of Cr and Cu during sludge pyrolysis, particularly in the case of a high concentration of Cu. Notably, the pretreatment with Ochrobactrum can reduce 20.38-85.09% of the potential ecological risk of Cr and Cu. The pretreatment with Ochrobactrum contributes to the immobilization of Cr and Cu subjected to sludge pyrolysis and thus can prevent pollution of the environment. The results of this study can be used for harmless disposal of municipal sludge.

Green immobilization of toxic metals using alkaline enhanced rice husk biochar: Effects of pyrolysis temperature and KOH concentration

Biochar is a "green" material that has been widely used in environmental applications for its capability to remove or immobilize contaminants in different environmental media (i.e. soil, water and air) and mitigate climate change. In this study, the feasibility of using KOH enhanced biochar for soil Cd and Pb stabilization was investigated, and the effects of pyrolysis temperature and alkaline concentrations for modification were explored. Field-emission scanning electron microscopy (FESEM), N₂ adsorption-desorption, and Fourier Transform Infrared Spectroscopy (FTIR) analyses were conducted to reveal the influence on biochar physiochemical properties. The immobilization performances were examined through Toxicity Characteristics Leaching Procedure (TCLP), and Response Surface Methodology (RSM) was adopted to visualize the results from leaching tests. The stabilization mechanisms of alkaline enhanced biochars were investigated using Time of Flight Secondary Ion Mass Spectroscopy (TOF-SIMS), Tessier sequential extraction method and X-ray diffraction (XRD) analyses. The results indicated that rice husk biochar pyrolyzed at a relatively low temperature (i.e., 300 °C) and activated by moderate alkaline concentrations (i.e., 1 M or 3 M KOH) rendered optimum stabilization performance. KOH activation was a double-edged sword, with high alkaline concentrations destroying biochar's cell structures. Moreover, the integration of TOF-SIMS, XRD and sequential leaching method shed lights on the underlying mechanisms involved in metal stabilization. Surface complexation between toxic metals and oxygen-containing functional groups rather than liming or precipitation was proven to be the fundamental stabilization mechanism.