Performance of DMFC anodes with ultra-low Pt loading

Instrument for layer-by-layer deposition of catalyst layers directly on proton exchange membrane for direct methanol fuel cell

A catalyst layer (CL) layer-by-layer (LbL) deposition instrument, consisting of an electrohydrodynamic atomization (EHDA) device and a proton exchange membrane (PEM) fixing device, has been developed. It has been used to deposit anode CL on Nafion membrane under different working distances of 4, 5, and 6 mm. The incorporation of EHDA LbL deposition allowed the generation of the CLs with different structures, where the higher working distance produced more porous CL structure. A catalyst-coated membrane (CCM) was also produced using this EHDA LbL deposition and PEM fixing device. It was observed that the catalyst has been uniformly coated on the Nafion membrane and the CCM presents an uniform surface feature. The performance of a single direct methanol fuel cell (DMFC) assembled with the deposited CCM at different working temperatures was analysed. The cell performance increased when the temperature rose. This instrument has the potential of being developed into a powerful device for controlling the deposition of CL of desired structures directly on PEM for DMFCs.

Electrocatalytic oxidation of formic acid and methanol on Pt deposits on Au(111)

This work presents characteristics of Pt deposits on Au(111) obtained by the use of spontaneous deposition and investigated by electrochemical scanning tunneling microscopy (EC-STM). On such prepared and STM characterized Au(111)/Pt surfaces, we studied electrocatalytic oxidation of formic acid and methanol. We show that the first monatomic layer of Pt displays a (square root 3 x square root 3)R30 degrees surface structure, while the second layer is (1 x 1). After prolonged deposition, multilayer Pt deposits are formed selectively on Au(111) surface steps and are 1-20 nm wide and one to five layers thick. On the optimized Au(111)/Pt surface, formic acid oxidation rates are enhanced by a factor of 20 compared to those of pure Pt(111). The (square root 3 x square root 3)R30 degrees-Pt yields very low methanol oxidation rates, but the rates increase significantly with further Pt growth.

Microwave synthesis of polymer-embedded Pt-Ru catalyst for direct methanol fuel cell

Platinum-ruthenium nanoparticles stabilized within a conductive polymer matrix are prepared using microwave heating. Polypyrrole di(2-ethylhexyl) sulfosuccinate, or PPyDEHS, has been chosen for its known electrical conductivity, thermal stability, and solubility in polar organic solvents. A scalable and quick two-step process is proposed to fabricate alloyed nanoparticles dispersed in PPyDEHS. First a mixture of PPyDEHS and metallic precursors is heated in a microwave under reflux conditions. Then the nanoparticles are extracted by centrifugation. Physical characterization by TEM shows that crystalline and monodisperse alloyed nanoparticles with an average size of 2.8 nm are obtained. Diffraction data show that crystallite size is around 2.0 nm. Methanol electro-oxidation data allow us to propose these novel materials as potential candidates for direct methanol fuel cells (DMFC) application. The observed decrease in sulfur content in the polymer upon incorporation of PtRu nanoparticles may have adversely affected the measured catalytic activity by decreasing the conductivity of PPyDEHS. Higher concentration of polymer leads to lower catalyst activity. Design and synthesis of novel conductive polymers is needed at this point to enhance the catalytic properties of these hybrid materials.

PtRu/Ti anodes with varying Pt ? Ru ratio prepared by electrodeposition for the direct methanol fuel cell

PtRu/Ti anodes with varying Pt ratio Ru ratio were prepared by electrodeposition of a thin PtRu catalyst layer onto Ti mesh for a direct methanol fuel cell (DMFC). The morphology and structure of the catalyst layers were analyzed by SEM, EDX and XRD. The catalyst coating layer shows an alloy character. The relative activities of the PtRu/Ti electrodes were assessed and compared in half cell and single DMFC experiments. The results show that these electrodes are very active for the methanol oxidation and that the optimum Ru surface coverage was ca. 9 at.% for DMFC operating at 20 degrees C and 11 at.% at 60 degrees C. The PtRu/Ti anode shows a performance comparable to that of the conventional carbon-based anode in a DMFC operating with 0.25 M or 0.5 M methanol solution and atmosphere oxygen gas at 90 degrees C.

Electrolithographic Investigations of the Hydrophilic Channels in Nafion Membranes

Nafion membranes are used as semisolid electrolytes in methanol and hydrogen fuel cells. The ion conduction takes place through those hydrophilic channels in the Nafion that can provide continuous pathways through the membrane. There is as yet limited information about the density, the size, and the shape of these channels. We have developed two electrochemical methods of visualizing the pore structure which involve the creation of metal lithographs using the membrane pores as templates. In the experiments, the membrane is supported on a flat solid surface on one side, and is in contact with an electrolyte on the other side. Using hydrogen-terminated n-doped Si(111), we deposited gold from an electrolyte containing a gold salt. The Au ions traverse the membrane through the pores, reach the silicon surface, and are spontaneously reduced. A metallic Au deposit is formed on the silicon surface, at the base of the hydrophilic channel. The Au deposits are imaged after the membrane is dissolved. Another method involves supporting the membrane on a Pt surface and depositing silver wires through the hydrophilic channels of the membrane. The scanning electron microscope pictures of these wires provide an image of the size and the shape of the hydrophilic channels.