Oxygen and chlorine evolution on RuO2+TiO2+CeO2+Nb2O5 mixed oxide electrodes

Boosting selective chlorine evolution reaction: Impact of Ag doping in RuO2 electrocatalysts

The chlor-alkali process is critical to the modern chemical industry because of the wide utilization of chlorine gas (Cl2). More than 95 % of global Cl2 production relies on electrocatalytic chlorine evolution reaction (CER) through chlor-alkali electrolysis. The RuO2 electrocatalyst serves as the main active component widely used in commercial applications. However, oxygen evolution reaction (OER) generally competes with CER electrocatalysts at RuO2 electrocatalyst owing to the intrinsically scaling reaction energy barrier of *OCl and *OOH intermediates, leading to decreased CER selectivity, high energy consumption, and increased cost. Here, the effect of Ag doping on selective CER over RuO2 electrocatalysts prepared by a sol-gel method has been systematically studied. We found that Ag-doping can effectively improve the Faradaic efficiency of RuO2 electrocatalyst for CER. Furthermore, the improved CER selectivity of Ag-doped RuO2 electrocatalysts is highly dependent on the Ag-doping concentration. The optimized Ag0.15Ru0.85O2 electrocatalyst displays an overpotential of 105 mV along with a selectivity of 84.64 ± 1.84 % in 5.0 M NaCl electrolyte (pH = 2.0 ± 0.05), significantly outperforming undoped one (142 mV, 72.75 ± 1.52 %). Our experiments and density functional theory (DFT) calculations show electron transfer from Ag+ to Ru4+ suppresses *OOH intermediates desorption on Ag-doped RuO2, enabling improved CER selectivity. Such designs of Ag-doped RuO2 electrocatalysts are expected to be favorable for practical chlor-alkali applications.

A Reflection on Sustainable Anode Materials for Electrochemical Chloride Oxidation

Chloride oxidation is a key industrial electrochemical process in chlorine-based chemical production and water treatment. Over the past few decades, dimensionally stable anodes (DSAs) consisting of RuO2 - and IrO2 -based mixed-metal oxides have been successfully commercialized in the electrochemical chloride oxidation industry. For a sustainable supply of anode materials, considerable efforts both from the scientific and industrial aspects for developing earth-abundant-metal-based electrocatalysts have been made. This review first describes the history of commercial DSA fabrication and strategies to improve their efficiency and stability. Important features related to the electrocatalytic performance for chloride oxidation and reaction mechanism are then summarized. From the perspective of sustainability, recent progress in the design and fabrication of noble-metal-free anode materials, as well as methods for evaluating the industrialization of novel electrocatalysts, are highlighted. Finally, future directions for developing highly efficient and stable electrocatalysts for industrial chloride oxidation are proposed.

Understanding the Catalytic Active Sites of Crystalline CoSbxOy for Electrochemical Chlorine Evolution

The chlorine evolution reaction (CER) is a key reaction in electrochemical oxidation (EO) of water treatment. Conventional anodes based on platinum group metals can be prohibitively expensive, which hinders further application of EO systems. Crystalline cobalt antimonate (CoSbxOy) was recently identified as a promising alternative to conventional anodes due to its high catalytic activity and stability in acidic media. However, its catalytic sites and reaction mechanism have not yet been elucidated. This study sheds light on the catalytically active sites in crystalline CoSbxOy anodes by using scanning electrochemical microscopy to compare the CER catalytic activities of a series of anode samples with different bulk Sb/Co ratios (from 1.43 to 2.80). The results showed that Sb sites served as more active catalytic sites than the Co sites. The varied Sb/Co ratios were also linked with slightly different electronic states of each element, leading to different CER selectivities in 30 mM chloride solutions under 10 mA cm-2 current density. The high activity of Sb sites toward the CER highlighted the significance of the electronic polarization that changed the oxidation states of Co and Sb.

Rhenium-Based Electrocatalysts for Water Splitting

Due to the contamination and global warming problems, it is necessary to search for alternative environmentally friendly energy sources. In this area, hydrogen is a promising alternative. Hydrogen is even more promising, when it is obtained through water electrolysis operated with renewable energy sources. Among the possible devices to perform electrolysis, proton exchange membrane (PEM) electrolyzers appear as the most promising commercial systems for hydrogen production in the coming years. However, their massification is affected by the noble metals used as electrocatalysts in their electrodes, with high commercial value: Pt at the cathode where the hydrogen evolution reaction occurs (HER) and Ru/Ir at the anode where the oxygen evolution reaction (OER) happens. Therefore, to take full advantage of the PEM technology for green H2 production and build up a mature PEM market, it is imperative to search for more abundant, cheaper, and stable catalysts, reaching the highest possible activities at the lowest overpotential with the longest stability under the harsh acidic conditions of a PEM. In the search for new electrocatalysts and considering the predictions of a Trasatti volcano plot, rhenium appears to be a promising candidate for HER in acidic media. At the same time, recent studies provide evidence of its potential as an OER catalyst. However, some of these reports have focused on chemical and photochemical water splitting and have not always considered acidic media. This review summarizes rhenium-based electrocatalysts for water splitting under acidic conditions: i.e., potential candidates as cathode materials. In the various sections, we review the mechanism concepts of electrocatalysis, evaluation methods, and the different rhenium-based materials applied for the HER in acidic media. As rhenium is less common for the OER, we included a section about its use in chemical and photochemical water oxidation and as an electrocatalyst under basic conditions. Finally, concluding remarks and perspectives are given about rhenium for water splitting.

Preparation of Acidic Electrolyzed Water by a RuO2@TiO2 Electrode with High Selectivity for Chlorine Evolution and Its Sterilization Effect

The food hygiene problems caused by bacterial biofilms in food processing equipment are directly related to human life safety and health. Therefore, it is of great strategic significance to study new food sterilization technology. An acidic electrolyzed water (AEW) disinfectant is an electrochemical sterilization technology which has the characteristics of wide adaptability, high efficiency, and environmental friendliness. However, since the sterilization efficiency of AEW for biofilms is not ideal, it is necessary to increase the available chlorine content (ACC) in AEW. A feasible method to increase the ACC is by increasing the chlorine evolution reaction (CER) selectivity of the electrode for AEW preparation. In this paper, the RuO₂@TiO₂ electrode was prepared by thermal decomposition combined with high-vacuum magnetron sputtering. Compared with the oxygen evolution reaction (OER) activity of an ordinary RuO₂ electrode, the OER activity of the RuO₂@TiO₂ electrode is significantly reduced. However, the CER activity of the RuO₂@TiO₂ electrode is close to the OER activity of RuO₂. The CER mechanism of the RuO₂@TiO₂ electrode is the second electron transfer, and the OER mechanism is the formation and transformation of OH_ads. The potential difference between the CER and OER of the RuO₂@TiO₂ electrode is 174 mV, which is 65 mV higher than that of the RuO₂ electrode, so the selectivity of the CER of the RuO₂@TiO₂ electrode is remarkably improved. During the preparation of AEW, the ACC obtained with the RuO₂@TiO₂ electrode is 1.7 times that obtained with the RuO₂ electrode. In the sterilization experiments on Escherichia coli and Bacillus subtilis biofilms, the logarithmic killing values of AEW prepared the by RuO₂@TiO₂ electrode are higher than those of AEW prepared by the RuO₂ electrode.

Recent Developments on Hydrogen Production Technologies: State-of-the-Art Review with a Focus on Green-Electrolysis

Growing human activity has led to a critical rise in global energy consumption; since the current main sources of energy production are still fossil fuels, this is an industry linked to the generation of harmful byproducts that contribute to environmental deterioration and climate change. One pivotal element with the potential to take over fossil fuels as a global energy vector is renewable hydrogen; but, for this to happen, reliable solutions must be developed for its carbon-free production. The objective of this study was to perform a comprehensive review on several hydrogen production technologies, mainly focusing on water splitting by green-electrolysis, integrated on hydrogen’s value chain. The review further deepened into three leading electrolysis methods, depending on the type of electrolyzer used—alkaline, proton-exchange membrane, and solid oxide—assessing their characteristics, advantages, and disadvantages. Based on the conclusions of this study, further developments in applications like the efficient production of renewable hydrogen will require the consideration of other types of electrolysis (like microbial cells), other sets of materials such as in anion-exchange membrane water electrolysis, and even the use of artificial intelligence and neural networks to help design, plan, and control the operation of these new types of systems.

Selective Chloride-Mediated Neat Ethanol Oxidation to 1,1-Diethoxyethane via an Electrochemically Generated Ethyl Hypochlorite Intermediate

Selective primary alcohol oxidation to form aldehydes products without overoxidation to carboxylic acids remains a key chemistry challenge. Using simple alkylammonium chloride as the electrolyte with a glassy carbon working electrode in neat ethanol solvent, 1,1-diethoxyethane (DEE) was prepared with >95% faradaic efficiency (FE). DEE serves as a storage platform protecting acetaldehyde from overoxidation and volatilization. UV-vis spectroscopy shows that the reaction proceeds through an ethyl hypochlorite intermediate as the sole chloride oxidation product, and that this intermediate decomposes unimolecularly (rate constant k = (6.896 ± 0.516) × 10^-4 s^-1) to form HCl catalyst and acetaldehyde, which undergoes rapid nucleophilic attack by ethanol solvent to form the DEE product. This indirect oxidation mechanism enables ethanol oxidation at much less positive potentials due to the fast kinetics for chloride anion oxidation.

Anticatalytic Strategies to Suppress Water Electrolysis in Aqueous Batteries

Aqueous electrolytes are the leading candidate to meet the surging demand for safe and low-cost storage batteries. Aqueous electrolytes facilitate more sustainable battery technologies due to the attributes of being nonflammable, environmentally benign, and cost effective. Yet, water's narrow electrochemical stability window remains the primary bottleneck for the development of high-energy aqueous batteries with long cycle life and infallible safety. Water's electrolysis leads to either hydrogen evolution reaction (HER) or oxygen evolution reaction (OER), which causes a series of dire consequences, including poor Coulombic efficiency, short device longevity, and safety issues. These are often showstoppers of a new aqueous battery technology besides the low energy density. Prolific progress has been made in the understanding of HER and OER from both catalysis and battery fields. Unfortunately, a systematic review on these advances from a battery chemistry standpoint is lacking. This review provides in-depth discussions on the mechanisms of water electrolysis on electrodes, where we summarize the critical influencing factors applicable for a broad spectrum of aqueous battery systems. Recent progress and existing challenges on suppressing water electrolysis are discussed, and our perspectives on the future development of this field are provided.

Rational Surface and Interfacial Engineering of IrO2 /TiO2 Nanosheet Arrays toward High-Performance Chlorine Evolution Electrocatalysis and Practical Environmental Remediation

The chlorine evolution reaction (CER) is a critical and commercially valuable electrochemical reaction in industrial-scale utilization, including the Chlor-alkali industry, seawater electrolysis, and saline wastewater treatment. Aiming at boosting CER electrocatalysis, hybrid IrO₂ /TiO₂ nanosheet arrays (NSAs) with rational surface and interfacial tuning strategies are proposed in this study. The IrO₂ /TiO₂ NSAs exhibit superb CER electrocatalytic activity with a low overpotential (44 mV) at 10 mA cm^-2 , low Tafel slope of 40 mV dec^-1 , high CER selectivity (95.8%), and long-term durability, outperforming most of the existing counterparts. The boosting mechanism is proposed that the aerophobic/hydrophilic surface engineering and interfacial electronic structure tuning of IrO₂ /TiO₂ are beneficial for the Cl^- mass-transfer, Cl₂ release, and Volmer-Heyvrosky kinetics during the CER. Practical saline wastewater treatment by using the IrO₂ /TiO₂ NSAs electrode is further conducted, demonstrating it has a higher p-nitrophenol degradation ratio (95.10% in 60 min) than that of other electrodes. The rational surface and interfacial engineering of IrO₂ /TiO₂ NSAs can open up a new way to design highly efficient electrocatalysts for industrial application and environmental remediation.

Assessing the performance of electrochemical oxidation using DSA® and BDD anodes in the presence of UVC light

Significance of surface and ground water contamination by synthetic organic compounds has been pointed out in a very high number of papers worldwide, as well as the need of application of treatment technologies capable to assure their complete removal. Among these processes, the electrochemical advanced oxidation is an interesting option, especially when irradiated with UVC light (photo-electrochemical, P-EC) to promote homolysis of electrogenerated oxidants. In this work, the herbicide glyphosate (GLP) was used as model compound and it was electrochemically treated under UVC irradiation in the presence of NaCl and using a DSA® and BDD anodes. Total organic carbon concentration was measured throughout the electrolysis, as well as the concentration of short chain carboxylic acids and inorganic ions (NO3-, PO43-,ClO-, ClO3- and ClO4-). The synergism of the P-EC was more pronounced when using a DSA® electrode, which led to complete GLP mineralization in 1 h (0.52 A h L-1), as also confirmed by the stoichiometric formation of NO3- and PO43- ions, with an energy consumption as low as 1.25 kW h g-1. Unexpectedly, the concentration evolution of oxyhalides for the P-EC process using both anodes, especially for DSA® at 10 mA cm-2, showed the production of ClO3-, whereas detection of ClO4- species was only found when using BDD at 100 mA cm-2 for the electrochemical process. Finally, small amounts of carboxylic acids were detected, including dichloroacetic acid, especially when using a BDD electrode.

Dissolution induced self-selective Zn- and Ru-doped TiO2 structure for electrochemical generation of KClO3

We demonstrate an electrochemical approach to prepare a highly active and stable (Zn, Ru)-doped TiO₂ (Ru_0.26Ti_0.73Zn_0.01O_x) for electrochemical generation of KClO₃.

Superaerophobic RuO2 -Based Nanostructured Electrode for High-Performance Chlorine Evolution Reaction

Constructing a nanostructured electrode with superaerophobic surface property (i.e., superlow adhesion to gas bubbles) has been strikingly highlighted as an advanced technology to minimize the energy loss during various electrochemical gas evolution reactions. Herein, aiming at enhancing the performance of chlorine evolution reaction (ClER), which holds the key for chlor-alkali industry as well as water treatment, a nanostructured RuO₂ @TiO₂ electrode is demonstrated to overcome the bubble shielding effect, thereby maximizing the working area and offering a robust working condition. Benefitting from the direct growing architecture and the superaerophobic surface property, this nanostructured RuO₂ @TiO₂ electrode exhibits an excellent ClER performance, reaching 50 mA cm^-2 at a low potential of 1.10 V (vs SCE) with a Faradaic efficiency over ≈90%. Moreover, a prominent stability (250 mA cm^-2 for 10 h) is observed for this nanostructured electrode, probably due to the small vibrations and scratching forces from gas product.

Preparation of electrolyzed oxidizing water with a platinum electrode prepared by magnetron sputtering technique

EO water has the maximum value of available chlorine content when prepared by the Pt-MS electrode due to its good selectivity for CER.

Electrochemical cell design for the impedance studies of chlorine evolution at DSA(®) anodes

A new electrochemical cell design suitable for the electrochemical impedance spectroscopy (EIS) studies of chlorine evolution on Dimensionally Stable Anodes (DSA(®)) has been developed. Despite being considered a powerful tool, EIS has rarely been used to study the kinetics of chlorine evolution at DSA anodes. Cell designs in the open literature are unsuitable for the EIS analysis at high DSA anode current densities for chlorine evolution because they allow gas accumulation at the electrode surface. Using the new cell, the impedance spectra of the DSA anode during chlorine evolution at high sodium chloride concentration (5 mol dm(-3) NaCl) and high current densities (up to 140 mA cm(-2)) were recorded. Additionally, polarization curves and voltammograms were obtained showing little or no noise. EIS and polarization curves evidence the role of the adsorption step in the chlorine evolution reaction, compatible with the Volmer-Heyrovsky and Volmer-Tafel mechanisms.

Selectivity between Oxygen and Chlorine Evolution in the Chlor-Alkali and Chlorate Processes

Chlorine gas and sodium chlorate are two base chemicals produced through electrolysis of sodium chloride brine which find uses in many areas of industrial chemistry. Although the industrial production of these chemicals started over 100 years ago, there are still factors that limit the energy efficiencies of the processes. This review focuses on the unwanted production of oxygen gas, which decreases the charge yield by up to 5%. Understanding the factors that control the rate of oxygen production requires understanding of both chemical reactions occurring in the electrolyte, as well as surface reactions occurring on the anodes. The dominant anode material used in chlorate and chlor-alkali production is the dimensionally stable anode (DSA), Ti coated by a mixed oxide of RuO2 and TiO2. Although the selectivity for chlorine evolution on DSA is high, the fundamental reasons for this high selectivity are just now becoming elucidated. This review summarizes the research, since the early 1900s until today, concerning the selectivity between chlorine and oxygen evolution in chlorate and chlor-alkali production. It covers experimental as well as theoretical studies and highlights the relationships between process conditions, electrolyte composition, the material properties of the anode, and the selectivity for oxygen formation.

Stability and spinodal decomposition of the solid-solution phase in the ruthenium-cerium-oxide electro-catalyst

The phase diagram of Ru-Ce-O was calculated by a combination of ab initio density functional theory and thermodynamic calculations. The phase diagram indicates that the solubility between ruthenium oxide and cerium oxide is very low at temperatures below 1100 K. Solid solution phases, if existing under normal experimental conditions, are metastable and subject to a quasi-spinodal decomposition to form a mixture of a Ru-rich rutile oxide phase and a Ce-rich fluorite oxide phase. To study the spinodal decomposition of Ru-Ce-O, Ru0.6Ce0.4O2 samples were prepared at 280 °C and 450 °C. XRD and in situ TEM characterization provide proof of the quasi-spinodal decomposition of Ru0.6Ce0.4O2. The present study provides a fundamental reference for the phase design of the Ru-Ce-O electro-catalyst.

The electrocatalytic activity of IrO2–Ta2O5 anode materials and electrolyzed oxidizing water preparation and sterilization effect

Ti/IrO₂–Ta₂O₅ anodes with different contents and preparation temperatures were prepared for electrolyzed oxidizing water's preparation and sterilization in this work.

Effects of anodic potential and chloride ion on overall reactivity in electrochemical reactors designed for solar-powered wastewater treatment

We have investigated electrochemical treatment of real domestic wastewater coupled with simultaneous production of molecular H2 as useful byproduct. The electrolysis cells employ multilayer semiconductor anodes with electroactive bismuth-doped TiO2 functionalities and stainless steel cathodes. DC-powered laboratory-scale electrolysis experiments were performed under static anodic potentials (+2.2 or +3.0 V NHE) using domestic wastewater samples, with added chloride ion in variable concentrations. Greater than 95% reductions in chemical oxygen demand (COD) and ammonium ion were achieved within 6 h. In addition, we experimentally determined a decreasing overall reactivity of reactive chlorine species toward COD with an increasing chloride ion concentration under chlorine radicals (Cl·, Cl2(-)·) generation at +3.0 V NHE. The current efficiency for COD removal was 12% with the lowest specific energy consumption of 96 kWh kgCOD(-1) at the cell voltage of near 4 V in 50 mM chloride. The current efficiency and energy efficiency for H2 generation were calculated to range from 34 to 84% and 14 to 26%, respectively. The hydrogen comprised 35 to 60% by volume of evolved gases. The efficacy of our electrolysis cell was further demonstrated by a 20 L prototype reactor totally powered by a photovoltaic (PV) panel, which was shown to eliminate COD and total coliform bacteria in less than 4 h of treatment.