Influence of sputtering pressure on surface structure and oxygen reduction reaction catalytic activity of thin platinum films

PEM Electrochemical Hydrogen Compression with Sputtered Pt Catalysts

This work presents research on thin magnetron-sputtered platinum (Pt) films deposited over commercial gas diffusion electrodes and applied to convert and pressurize hydrogen in an electrochemical hydrogen pump. The electrodes were integrated into a membrane electrode assembly with a proton conductive membrane. Their electrocatalytic efficiency toward hydrogen oxidation and hydrogen evolution reactions was studied in a self-made laboratory test cell by means of steady-state polarization curves and cell voltage measurements (U/j and U/p_diff characteristics). The achieved current density at a cell voltage of 0.5 V, the atmospheric pressure of the input hydrogen, and a temperature of 60 °C was more than 1.3 A cm^-2. The registered increase in the cell voltage with the increasing pressure was only 0.05 mV bar^-1. Comparative data with commercial E-TEK electrodes reveal the superior catalyst performance and essential cost reduction of the electrochemical hydrogen conversion on the sputtered Pt films.

Role of Reaction Intermediate Diffusion on the Performance of Platinum Electrodes in Solid Acid Fuel Cells

Understanding the reaction pathways for the hydrogen oxidation reaction (HOR) and the oxygen reduction reaction (ORR) is the key to design electrodes for solid acid fuel cells (SAFCs). In general, electrochemical reactions of a fuel cell are considered to occur at the triple-phase boundary where an electrocatalyst, electrolyte and gas phase are in contact. In this concept, diffusion processes of reaction intermediates from the catalyst to the electrolyte remain unconsidered. Here, we unravel the reaction pathways for open-structured Pt electrodes with various electrode thicknesses from 15 to 240 nm. These electrodes are characterized by a triple-phase boundary length and a thickness-depending double-phase boundary area. We reveal that the double-phase boundary is the active catalytic interface for the HOR. For Pt layers ≤ 60 nm, the HOR rate is rate-limited by the processes at the gas/catalyst and/or the catalyst/electrolyte interface while the hydrogen surface diffusion step is fast. For thicker layers (>60 nm), the diffusion of reaction intermediates on the surface of Pt becomes the limiting process. For the ORR, the predominant reaction pathway is via the triple-phase boundary. The double-phase boundary contributes additionally with a diffusion length of a few nanometers. Based on our results, we propose that the molecular reaction mechanism at the electrode interfaces based upon the triple-phase boundary concept may need to be extended to an effective area near the triple-phase boundary length to include all catalytically relevant diffusion processes of the reaction intermediates.

High Performance PEM Fuel Cell with Low Platinum Loading at the Cathode Using Magnetron Sputter Deposition

Platinum cluster formations have been investigated as a way to reduce the amount of Pt at the cathode of polymer electrolyte membrane fuel cells. One, two, and three layers of Pt (0.05 mg/cm2) sputtered directly on microporous layers of gas diffusion layers with and without interfacial carbon-Nafion layers and carbon-polytetrafluoroethylene (CPTFE) layers have been used as a cathode. Comparison with experimental results had showed that the best performance was obtained with three layers of Pt sputtered on carbon-Nafion containing 34.8 wt.% of Nafion and sputtered carbon-polytetrafluoroethylene containing 16.9 wt.% of polytetrafluoroethylene. High limiting current densities (>1.1 A/cm2) have been reached with cathode Pt loading as low as 0.05 mg/cm2. SEM imagery and cyclic voltammetry characterization have been performed to consolidate this study. High Pt utilization can be showed by this method. The factor influencing Pt utilisation in the oxygen reduction reaction is intrinsically related to Pt clusters formation and helps in enhancing the PEMFC performance with low Pt loading.