Tracer study of pore initiation in anodic alumina formed in phosphoric acid

Isotopic Tracer Study of Initiation of Porosity in Anodic Alumina Formed in Chromic Acid

In this paper, we focused on the initiation of porosity in the anodic alumina under galvanostatic conditions in chromic acid, using an 18O isotope tracer. The general concept of the initiation and growth of porous anodic oxide films on metals has undergone constant development over many years. A mechanism of viscous flow of the oxide from the barrier layer to the pore walls has recently been proposed. In this work, two types of pre-formed oxide films were analysed: pure Al2O3 formed in chromic acid, and a film containing As ions formed in a sodium arsenate solution. Both were anodized in chromic acid for several different time durations. Both pre-formed films contained the oxygen isotope 18O. The locations and quantities of 18O and As were analysed by means of ion accelerator-based methods supported by transmission electron microscopy. The significant difference observed between the two oxide films is in the 18O distribution following the second step of anodization, when compared with galvanostatic anodization in phosphoric or sulfuric acid reported in previous works. From the current experiment, it is evident that a small amount of As in the pre-formed barrier layer appears to alter the ionic conductivity of the film; thus, somehow, it inhibits the movement of oxygen ions ahead of advancing pores during anodization in chromic acid. However, anodising pure alumina film under these conditions does not enhance oxygen movement within the oxide layer. In addition, the tracer stays in the outer part of the growing porous oxide film. A lower-than-expected value for pure alumina enrichment in 18O in the pre-formed films suggests, indirectly, that the pre-formed film may contain hydrogen species, as well as trapped electrons, since no Cr is detected. This may lead to the presence of space charge distribution, which has a dual effect: it both retards the ejection of Al3+ ions and prevents O2- ions from migrating inward. Thus, the negative- and positive-charge distributions might play a role in the initiation of pores via a flow mechanism.

A phosphoric anion layer inhibits electronic current generation and nanotube growth during anodization of titanium

Nowadays the formation mechanism of anodic TiO2 nanotubes has attracted extensive attention. Field-assisted dissolution (TiO2 + 6F- + 4H+ → [TiF6]2- + 2H2O) has been considered as the causal link to the formation and growth of nanotubes. But it is hard for this theory to explain three stages of the current-time curve. Here, the anodization of titanium was studied by adding different concentrations of H3PO4 (0%, 4 wt%, 6 wt%, 8 wt%, and 10 wt%) in ethylene glycol containing the same concentration of NH4F (0.5 wt%). The results prove that under the action of the same concentration of NH4F, the growth rate of nanotubes decreases obviously with the increase of H3PO4 concentration, and the second stage of the current-time curve is also prolonged simultaneously. These experimental facts cannot be interpreted by field-assisted dissolution theory and the viscous flow model. Here, an anion layer formed by H3PO4 and the electronic current theory are ably used to explain these facts reasonably for the first time.

Well-defined nanostructuring with designable anodic aluminum oxide template

Well-defined nanostructuring over size, shape, spatial configuration, and multi-combination is a feasible concept to reach unique properties of nanostructure arrays, while satisfying such broad and stringent requirements with conventional techniques is challenging. Here, we report designable anodic aluminium oxide templates to address this challenge by achieving well-defined pore features within templates in terms of in-plane and out-of-plane shape, size, spatial configuration, and pore combination. The structural designability of template pores arises from designing of unequal aluminium anodization rates at different anodization voltages, and further relies on a systematic blueprint guiding pore diversification. Starting from the designable templates, we realize a series of nanostructures that inherit equal structural controllability relative to their template counterparts. Proof-of-concept applications based on such nanostructures demonstrate boosted performance. In light of the broad selectivity and high controllability, designable templates will provide a useful platform for well-defined nanostructuring.

Well-defined nanostructuring is a feasible concept to achieve nanostructured arrays with unique properties. Here the authors report fabrication of designable anodic aluminum oxide templates with controllable in-plane and out-of-plane shapes, sizes, spatial configurations, and pore combinations.

Unraveling the six stages of the current-time curve and the bilayer nanotubes obtained by one-step anodization of Zr

The application and growth mechanism of anodic TiO2 nanotubes have been a hot topic in the last ten years, but the formation mechanism of anodic ZrO2 nanotubes has rarely been studied. In one-step constant voltage anodization of Al and Ti, the typical current-time curve has three stages. Moreover, the current-time curves of the three stages can last for 10 min or even 10 hours, resulting in a single layer of nanotubes with the same diameter due to the constant voltage in one-step anodization. However, in this paper, it was found for the first time that the three stages of the current-time curve appeared twice in succession during one-step constant voltage anodization of Zr for only 900 seconds, and bilayer nanotubes with increased diameter were obtained. This six-stage current-time curve cannot be explained by classical field-assisted dissolution and field-assisted flow or stress-driven mechanisms. Here, the formation mechanism and growth kinetics of bilayer ZrO2 nanotubes have been clarified rationally by the theories of ionic current, electronic current and oxygen bubble mold. The interesting results presented in this paper are of great significance for revealing the anodizing process of various metals and the formation mechanism of porous structures.

In-situ observation of nucleation and property evolution in films grown with an atmospheric pressure spatial atomic layer deposition system

Atmospheric pressure—spatial atomic layer deposition (AP-SALD) is a promising open-air deposition technique for high-throughput manufacturing of nanoscale films, yet the nucleation and property evolution in these films has not been studied in detail. In this work, in situ reflectance spectroscopy was implemented in an AP-SALD system to measure the properties of Zinc oxide (ZnO) and Aluminum oxide (Al2O3) films during their deposition. For the first time, this revealed a substrate nucleation period for this technique, where the length of the nucleation time was sensitive to the deposition parameters. The in situ characterization of thickness showed that varying the deposition parameters can achieve a wide range of growth rates (0.1–3 nm/cycle), and the evolution of optical properties throughout film growth was observed. For ZnO, the initial bandgap increased when deposited at lower temperatures and subsequently decreased as the film thickness increased. Similarly, for Al2O3 the refractive index was lower for films deposited at a lower temperature and subsequently increased as the film thickness increased. Notably, where other implementations of reflectance spectroscopy require previous knowledge of the film’s optical properties to fit the spectra to optical dispersion models, the approach developed here utilizes a large range of initial guesses that are inputted into a Levenberg-Marquardt fitting algorithm in parallel to accurately determine both the film thickness and complex refractive index.

Facile fabrication and formation mechanism of aluminum nanowire arrays

Anodized alumina membranes (AAMs) have proven effective at making vertically-oriented and well-ordered metal nanowire arrays, which are useful in plasmonics and electrochemistry. Here, we produced Al nanowires via directed AAM pore nucleation: a patterned oxide mask on a flat Al surface directed where pores did and did not form, the pores acting to oxidize Al around the sites without pores. This left Al nanowires embedded in the AAM, and produced freestanding Al nanowires after etching the AAM. The nanowire tops had two distinct contours, smooth bowls and flat rough surfaces-suggesting that nanowires with bowl tops result from slow pore development relative to pattern-nucleated pores, not pore blockage as prior literature suggests. The observed low porosity of ∼2%, as opposed to the more typical 10%, suggests pore nucleation in the electrolyte employed may need greater local variations in electric field or pH, possibly explaining the electrolyte's peculiar ability to make Al nanowires. Finally, a soft nano-imprint lithography process was developed here to pattern the mask without damaging the stamp, avoiding a stamp degradation problem in previous work that utilized hard nano-imprint lithography.

LDH Post-Treatment of Flash PEO Coatings

This work investigates environmentally friendly alternatives to toxic and carcinogenic Cr (VI)-based surface treatments for aluminium alloys. It is focused on multifunctional thin or flash plasma electrolytic oxidation (PEO)-layered double hydroxides (LDH) coatings. Three PEO coatings developed under a current-controlled mode based on aluminate, silicate and phosphate were selected from 31 processes (with different combinations of electrolytes, electrical conditions and time) according to corrosive behavior and energy consumption. In situ Zn-Al LDH was optimized in terms of chemical composition and exposure time on the bulk material, then applied to the selected PEO coatings. The structure, morphology and composition of PEO coatings with and without Zn-Al-LDH were characterized using XRD, SEM and EDS. Thicker and more porous PEO coatings revealed higher amounts of LDH flakes on their surfaces. The corrosive behavior of the coatings was studied by electrochemical impedance spectroscopy (EIS). The corrosion resistance was enhanced considerably after the PEO coatings formation in comparison with bulk material. Corrosion resistance was not affected after the LDH treatment, which can be considered as a first step in achieving active protection systems by posterior incorporation of green corrosion inhibitors.

Self-organization of porous anodic alumina films studied in situ by grazing-incidence transmission small-angle X-ray scattering

Self-ordered porous anodic alumina (PAA) films are studied extensively due to a large number of possible applications in nanotechnology and low cost of production. Whereas empirical relationships between growth conditions and produced oxides have been established, fundamental aspects regarding pore formation and self-organization are still under debate. We present in situ structural studies of PAA films using grazing-incidence transmission small-angle X-ray scattering. We have considered the two most used recipes where the pores self-organize: 0.3 M H₂SO₄ at 25 V and 0.3 M C₂H₂O₄ at 40 V. During anodization we have followed the evolution of the structural parameters: average interpore distance, length of ordered pores domains, and thickness of the porous oxide layer. Compared to the extensively used ex situ investigations, our approach gives an unprecedented temporal accuracy in determination of the parameters. By using of Al(100), Al(110) and Al(111) surfaces, the influence of surface orientation on the structural evolution was studied, and no significant differences in the interpore distance and domain length could be observed. However, the rate of oxide growth in 0.3 M C₂H₂O₄ at 40 V was significantly influenced by the surface orientation, where the slowest growth occurs for Al(111). In 0.3 M H₂SO₄ at 25 V, the growth rates were higher, but the influence of surface orientation was not obvious. The structural evolution was also studied on pre-patterned aluminum surfaces. These studies show that although the initial structures of the oxides are governed by pre-patterning geometry, the final structures are dictated by the anodization conditions.

Growth of porous anodic alumina films studied in situ under electrochemical anodization conditions by grazing-incidence transmission small-angle X-ray scattering.

Nonlinear evolution of a thin anodic film

The formation of pores in anodic aluminium oxide films is treated with a model equation. The model treats the oxide layer as a thin viscous liquid in two dimensions. Surface tension on the top boundary, electrostriction due to the external electric field and mass flow through the bottom boundary due to oxide formation are all included. Viscous flow is treated with the creeping flow assumption. The model equation is solved numerically using a Fourier spectral method in space and Adams–Bashforth/Adams–Moulton methods in time. Initial conditions include sinusoidal shapes as well as random shapes. The results show that pores form at the trough of the initial sinusoidal shape. Random shapes get smoothed before forming pore structures with spacing different than predicted by linear theory.

Formation mechanism of multilayer TiO2 nanotubes in HBF4 electrolyte

Multilayer anodic TiO₂ nanotubes with A-shaped sidewalls are first fabricated in HBF₄-containing electrolyte by a one-step galvanostatic anodization.

The Role of Stress in the Self-Organized Growth of Porous Anodic Alumina

Ridges and depressions were formed on the barrier layer during chemical and physical etching of porous anodic alumina (PAA) from the bottom side, indicating nonuniform etching rate around each cell. These behaviors cannot be explained solely by the well-known composition variation, but were in line with the hexagonal distribution of stress within the barrier layer of each cell. Such stress variation should be attributed to the interactions of neighboring cells undergoing volume expansion. These interactions could account for the self-organization of PAA.

Aluminum Nanowire Arrays via Directed Assembly

Freestanding and vertically-oriented metal nanowire arrays have potential utility in a number of applications, but presently lack a route to fabrication. Template-based techniques, such as electrodeposition into lithographically defined nanopore arrays, have produced well-ordered nanowire arrays with a maximum pitch of about 2 μm; such nanowires, however, tend to cluster due to local attractive forces. Here, we modify this template fabrication method to produce well-ordered, vertically-oriented, freestanding Al nanowire arrays, etched from an underlying Al substrate, with highly tunable pitch. In addition, optical measurements demonstrated that the nanowires support the propagation of surface plasmon polaritons.