In-situ Preparation of Pd Incorporated Ordered Mesoporous Carbon as Efficient Electrocatalyst for Oxygen Reduction Reaction

Recent Advances in Electrocatalysts for Proton Exchange Membrane Fuel Cells and Alkaline Membrane Fuel Cells

The rapid progress of proton exchange membrane fuel cells (PEMFCs) and alkaline exchange membrane fuel cells (AMFCs) has boosted the hydrogen economy concept via diverse energy applications in the past decades. For a holistic understanding of the development status of PEMFCs and AMFCs, recent advancements in electrocatalyst design and catalyst layer optimization, along with cell performance in terms of activity and durability in PEMFCs and AMFCs, are summarized here. The activity, stability, and fuel cell performance of different types of electrocatalysts for both oxygen reduction reaction and hydrogen oxidation reaction are discussed and compared. Research directions on the further development of active, stable, and low-cost electrocatalysts to meet the ultimate commercialization of PEMFCs and AMFCs are also discussed.

Nitrogen and Oxygen Co-Doping Assisted Synthesis of Highly Dispersed Pd Nanoparticles on Hollow Carbon Spheres as Efficient Electrocatalysts for Oxygen Reduction Reaction

Electrochemical reduction of O₂ (oxygen reduction reaction; ORR) provides an opportunity to achieve the commercial application of clean energy, but it remains challenging, so the rational design of inexpensive and efficient electrocatalysts is required. Palladium-based electrocatalysts have emerged as a class of the most promising candidates for the ORR, which could accelerate O₂ adsorption, dissociation, and electron transfer. However, the metal Pd atoms tend to aggregate into nanoparticles, driven by the tendency of the metal surface free energy to decrease, which significantly reduces the atom utilization efficiency and the catalytic performance. Herein, a facile double solvent impregnation method is developed for the synthesis of highly dispersed Pd nanoparticles supported on hollow carbon spheres (Pd-HCS), which could act as efficient electrocatalysts for the ORR in basic solution. Systematic investigation reveals that the nitrogen-containing and oxygen-containing functional groups (especially -COOH groups) are essential for achieving the homogenous dispersion of Pd nanoparticles. Significantly, the optimized Pd-HCS electrocatalyst with homogeneously dispersed Pd nanoparticles and Pd-N sites delivers high electrocatalytic activity for the ORR and excellent stability, without significant decay in onset potential and half-potential and good resistance to methanol crossover. This work offers a new route for the rational design of efficient ORR electrocatalysts toward advanced materials and emerging applications.

Yolk-Shell Fe/Fe4 N@Pd/C Magnetic Nanocomposite as an Efficient Recyclable ORR Electrocatalyst and SERS Substrate

A yolk-shell Fe/Fe₄ N@Pd/C (FFPC) nanocomposite is synthesized successfully by two facile steps: interfacial polymerization and annealing treatment. The concentration of Pd²⁺ is the key factor for the density of Pd nanoparticles (Pd NPs) embedded in the carbon shells, which plays a role in the oxygen reduction reaction (ORR) and surface-enhanced Raman scattering (SERS) properties. The ORR and SERS performances of FFPC nanocomposites under different concentrations of PdCl₂ are investigated. The optimal ORR performance exhibits that onset potential and tafel slope can reach 0.937 V (vs reversible hydrogen electrode (RHE)) and 74 mV dec^-1 , respectively, which is attributed to the synergistic effects of good electrical conductivity, large electrochemically active areas, and strong interfacial charge polarization. Off-axis electron holography reveals that interfacial charge polarization could facilitate the ORR of Pd NPs and defective carbon simultaneously and the shell with low density of Pd NPs is easier to form strong interfacial charge polarization. Moreover, FFPC-3 with maximum EF of 2.3 × 10⁵ results from more hot-spots, local positive charge centers to attract rhodamine 6G molecules, and magnetic cores. This work not only offers a recyclable multifunctional nanocomposite with excellent performance, but also has instructional implications for interfacial engineering for electrocatalysts design.

N-Doped porous carbon nanosheets decorated with graphitized carbon layer encapsulated Co9S8 nanoparticles: an efficient bifunctional electrocatalyst for the OER and ORR

Electrocatalysts with highly effective activity for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) are considered to be the key factor of renewable energy technologies. Herein, we designed and synthesized bi-functional electrocatalyst Co9S8/C nanosheets (NSs) by reducing the Co3O4/C NS precursor with sodium sulfide. From the structural characterization, Co9S8 is anchored on the graphitized carbon NSs homogeneously. According to the electrochemical measurements, the Co9S8/C NSs show excellent electrocatalytic activity towards both the ORR (Eonset = 0.892 V vs. RHE and E1/2 is 0.778 V vs. RHE) and OER (Eonset = 1.50 V vs. RHE and the overpotential is 0.434 V vs. RHE at 10 mA cm-2) in 0.1 M KOH solution. In the ORR, Co9S8/C catalyzes through a 4-electron process like the commercial Pt-based catalyst. In addition, the Co9S8/C NSs show great long-term stability. The Co9S8/C NSs show excellent catalytic performance due to the rich active sites and two-dimensional sheet structure. The developed strategy offers an effective method for preparing bi-functional electrocatalysts for both the OER and ORR.

Porous Iron-Tungsten Carbide Electrocatalyst with High Activity and Stability toward Oxygen Reduction Reaction: From the Self-Assisted Synthetic Mechanism to Its Active-Species Probing

We synthesized a novel nonprecious metal electrocatalyst by pyrolysis of a colloid mixture consisting of a tungsten source and phenolic resin, with the simultaneous addition of ferric salt. The rationally designed electrocatalyst has a unique structure, with nanosized WC and Fe₃W₃C uniformly dispersed in a three-dimensional porous carbon framework. WC, which was thought difficult to produce, is successfully prepared at a relatively low temperature of about 750 °C at an inert atmosphere. XRD studies demonstrate the self-assisted effect of Fe, which accelerates the formation of WC, getting around the pathway of direct carbonaceous reduction of tungsten by carbon. The porous iron-tungsten carbide (Fe-W-C) nanocomposite as electrocatalyst shows excellent ORR activity with the onset and half-wave potentials of 0.864 and 0.727 V (vs RHE), respectively, which are close to those of Pt/C (0.976 and 0.820 V vs RHE). Electrochemical measurements show that Fe-W-C follows almost the effective four-electron-transfer pathway and would not be disturbed by methanol. The presence of a protective graphite shell outside the active carbide cores substantially improves the durability of the electrocatalyst. Both the removal of Fe species and the absence of W species would severely degrade the activity, while halide ions Cl^- and sulfur-containing species SCN^- can significantly suppress the ORR activity by the blocking of Fe species. These facts indicate that the ORR active species of Fe-W-C should be relevant to both W and Fe species.

Fabrication of PdCo Bimetallic Nanoparticles Anchored on Three-Dimensional Ordered N-Doped Porous Carbon as an Efficient Catalyst for Oxygen Reduction Reaction

PdCo bimetallic nanoparticles (NPs) anchored on three-dimensional (3D) ordered N-doped porous carbon (PdCo/NPC) were fabricated by an in situ synthesis. Within this composite, N-doped porous carbon (NPC) with an ordered mesoporous structure possesses a high surface area (659.6 m(2) g(-1)), which can facilitate electrolyte infiltration. NPC also acts as a perfect 3D conductive network, guaranteeing fast electron transport. In addition, homogeneously distributed PdCo alloy NPs (∼15 nm) combined with the doping of the N element can significantly improve the electrocatalytic activity for the oxygen reduction reaction (ORR). Due to the structural and material superiority, although the weight percentage of PdCo NPs (∼8 wt%) is much smaller than that of commercial Pt/C (20 wt%), the PdCo/NPC catalyst exhibits similar excellent electrocatalytic activity; however, its superior durability and methanol-tolerance ability of the ORR are as great as those of commercial Pt/C in alkaline media.