Influence of Micropore and Mesoporous in Activated Carbon Air-cathode Catalysts on Oxygen Reduction Reaction in Microbial Fuel Cells

Trifunctional electrocatalysts based on a bimetallic nanoalloy and nitrogen-doped carbon with brush-like heterostructure

Trifunctional ORR/OER/HER catalysts are emerging for various sustainable energy storage and conversion technologies. For this function, employing materials with 1D structures leads to catalysts having limited surface area and structural robustness. Instead of 1D catalysts, heterostructured catalysts (i.e., catalysts consisting of interfaces created by combining diverse structural components) have attracted much attention due to their high efficiency. We have fabricated a directly grown 1D-1D heterostructured bimetallic N-doped carbon trifunctional catalyst based on Fe/Co bimetallic-organic frameworks, forming nanobrushes (FeCoNC-NB) with improved resistance to collapsing and substantial numbers of exposed active sites. The secondary 1D structure of this design contributes to creating interparticle conductive networks. By combining the brush-like heterostructure, FeCo alloy active sites, and N-doped carbon as support and for encapsulation of the metal, the catalyst features a high ORR Eonset value (1.046 V), low OER overpotential (363 mV), and comparable HER overpotential (254 mV) in alkaline electrolyte. Zn-air batteries with FeCoNC-NB demonstrate a power density of 195 mW cm-2 and a superior battery life of up to 350 h. Self-powered FeCoNC-NB-based water electrolyzers as energy conversion devices are also demonstrated. This work drives the progress of trifunctional catalysts based on heterostructured nonprecious metal N-doped carbon for energy storage and conversion developments.

Nitrogen sites prevail over textural properties in N-doped carbons for the oxygen reduction reaction

Nitrogen-doped carbon-based electrodes are among the most promising alternatives to platinum-based electrodes in the cathode of fuel cells and metal-air batteries, where the oxygen reduction reaction (ORR) takes place. Among the approaches for improving ORR activity, nitrogen functionalities and well-developed textural properties have proved very effective. Nonetheless, the question of which between nitrogen active sites or textural properties are more crucial in N-doped carbon materials remains unanswered. This work proposes a comparative and critical approach through the selective functionalization of four commercial activated carbons with different textural properties. This study highlights the greater importance of N-doping in relation to the textural properties of carbon materials, and provides fundamental insights for conclusively addressing the ongoing debate within the carbon community about the significance of these two factors in the context of ORR.

Quantifying Carbon Active Sites Chemisorbing Hydrogen on Oxygen Containing Activated Carbons during Heat Treatment in Hydrogen Atmosphere

Carbon edge sites have been widely studied because of their importance in surface reactivity and electronic properties. The surface chemistry of the carbon edge sites is relevant to various reactions, and carbon active sites are key topics in many applications. Temperature-programmed desorption (TPD) and temperature-programmed reaction (TPR) techniques are used to clarify the fate of oxygen atoms present as CO-yielding functional groups on the activated carbon during heat treatment in hydrogen with an argon balance atmosphere. It has been elucidated that CO is decomposed, H2O is released by a reduction reaction with atmospheric H2, and CO2 is evolved by secondary reactions from the CO-yielding functional groups during TPR. Atmospheric H2 consumption during TPR is observed and its rate is characterized. The amounts of carbon active sites are quantified by determining the amount of H2 chemisorbed onto the carbon surfaces. Finally, it is quantitatively determined that the active sites that chemisorb hydrogen are generated after the decomposition of CO and CO2 caused by secondary reactions between ca. 700 and 1100 K from the CO-yielding functional groups. The origin of these CO-yielding functional groups is generally attributed to phenol/ether groups. In addition to these oxygen-containing functional group decompositions, some free sites on the edge sites are activated for H2 chemisorption by heat treatment between ca. 700 and 1100 K.

The Influence of Reduced Graphene Oxide on the Texture and Chemistry of N,S-Doped Porous Carbon. Implications for Electrocatalytic and Energy Storage Applications

In this work, we study the influence of reduced graphene oxide (rGO) on the morphology and chemistry of highly porous N,S-doped carbon cryogels. Simultaneously, we propose an easily upscalable route to prepare such carbons by adding graphene oxide (GO) in as-received suspended form to the aqueous solution of the ι-carrageenan and urea precursors. First, 1.25-5 wt% GO was incorporated into the dual-doped polymer matrix. The CO2, CO, and H2O emitted during the thermal treatments resulted in the multifaceted modification of the textural and chemical properties of the porous carbon. This facilitated the formation of micropores through self-activation and resulted in a substantial increase in the apparent surface area (up to 1780 m2/g) and pore volume (up to 1.72 cm3/g). However, adding 5 wt% GO led to overactivation. The incorporated rGO has an ordering effect on the carbon matrix. The evolving oxidative species influence the surface chemistry in a complex way, but sufficient N and S atoms (ca. 4 and >1 at%, respectively) were preserved in addition to the large number of developing defects. Despite the complexity of the textural and chemical changes, rGO increased the electrical conductivity monotonically. In alkaline oxygen reduction reaction (ORR) tests, the sample with 1.25 wt% GO exhibited a 4e- mechanism and reasonable stability, but a higher rGO content gradually compromised the performance of the electrodes. The sample containing 5 wt% GO was the most sensitive under oxidative conditions, but after stabilization it exhibited the highest gravimetric capacitance. In Li-ion battery tests, the coulombic efficiency of all the samples was consistently above 98%, indicating the high potential of these carbons for efficient Li-ion insertion and reinsertion during the charge-discharge process, thereby providing a promising alternative for graphite-based anodes. The cell from the 1.25 wt% GO sample showed an initial discharge capacity of 313 mAh/g, 95.1% capacity retention, and 99.3% coulombic efficiency after 50 charge-discharge cycles.

Carbon-Based Electrocatalysts for Acidic Oxygen Reduction Reaction

Oxygen reduction reaction (ORR) is vital for clean and renewable energy technologies, which require no fossil fuel but catalysts. Platinum (Pt) is the best-known catalyst for ORR. However, its high cost and scarcity have severely hindered renewable energy devices (e.g., fuel cells) for large-scale applications. Recent breakthroughs in carbon-based metal-free electrochemical catalysts (C-MFECs) show great potential for earth-abundant carbon materials as low-cost metal-free electrocatalysts towards ORR in acidic media. This article provides a focused, but critical review on C-MFECs for ORR in acidic media with an emphasis on advances in the structure design and synthesis, fundamental understanding of the structure-property relationship and electrocatalytic mechanisms, and their applications in proton exchange membrane fuel cells. Current challenges and future perspectives in this emerging field are also discussed.

Fe-Ni Alloy Nanoclusters Anchored on Carbon Aerogels as High-Efficiency Oxygen Electrocatalysts in Rechargeable Zn-Air Batteries

In this work, Fe-Ni alloy nanoclusters (Fe-Ni ANCs) anchored on N, S co-doped carbon aerogel (Fe-Ni ANC@NSCA catalysts) are successfully prepared by the optimal pyrolysis of polyaniline (PANI) aerogels derived from the freeze-drying of PANI hydrogel obtained by the polymerization of aniline monomers in the co-presence of tannic acid (TA), Fe³⁺ , and Ni²⁺ ions. In addition, the optimal molar ratio of the TA, Fe³⁺ , and Ni²⁺ ions for synthesis of Fe-Ni ANC@NSCA catalysts are 1:2:5, which can guarantee the formation of carbon aerogel composed of quasi-2D porous carbon sheets and the formation of high-density Fe-Ni ANCs with an ultrasmall size between 2 to 2.8 nm. These Fe-Ni ANCs consisting of N₄ -Fe-O-Ni-N₄ moiety are proposed as a new type of active species for the first time, to the best of the authors' knowledge. Thanks to their unique features, the Fe-Ni ANC@NSCA catalysts show excellent performance in oxygen reduction reaction with a half-wave potential (E_1/2 ) of 0.891 V and oxygen evolution reaction (260 mV @ 10 mA cm^-2 ) in alkaline media as bifunctional catalysts, which are better than the state-of-the-art commercial Pt/C catalysts and RuO₂ catalysts. Moreover, Zn-air battery assembled with the Fe-Ni ANC@NSCA catalysts also shows a remarkable performance and exceptionally high stability over 500 h at 5 mA cm^-2 .

Wood and Black Liquor-Based N-Doped Activated Carbon for Energy Application

Fuel cells, batteries and supercapacitors are critical to meet the rising global demand for clean, sustainable energy. Biomass-derived activated carbon can be obtained with tailored properties to fulfil the extensive need for low-cost, high-performance, catalyst and electrode materials. To investigate the possibility of nanoporous nitrogen-doped carbon materials as catalysts in fuel cells and electrodes in lithium-ion batteries, biomass precursors were thermochemically activated with NaOH at 800 °C, nitrogen was introduced using dicyandiamide and doping was performed at 800 °C. The chemical composition, porous structure, texture and electrochemical properties of the obtained materials change depending on the biomass precursor used. It has been found that the most promising precursor of the obtained materials is wood char, both as an oxygen reduction catalyst in fuel cells, which shows better properties than the commercial 20% Pt/C catalyst, and as an anode material in Li-ion batteries. However, catalysts based on black liquor and hybrid material have comparable properties with commercial 20% Pt/C catalyst and can be considered as a cheaper alternative.

Carbon supports on preparing iron-nitrogen dual-doped carbon (Fe-N/C) electrocatalysts for microbial fuel cells: mini-review

Microbial fuel cells (MFCs) are devices that treat sewage and generate electricity. Recent researches have demonstrated that the characteristics of carbon precursors can tremendously influence the performance of the MFC cathode. Carbon nanomaterials with good crystallinity as well as high specific surface area (e.x., graphene and carbon nanotube) can not only accelerate charge transport but also afford a good dispersion of catalytic active components, leading to high MFC performance. On these bases, the preparation of highly-active Fe-N/C catalysts using different carbon substrates are mainly discussed in this review. It is pointed out that increasing the surface area and conductivity as well as elevating the density of active sites to reduce the oxygen reduction overpotential is still the emphasis of the current works. At present, although the researchers have made some progress, the output power density is far from meeting the actual application needs.

Design Strategies of Non-Noble Metal-Based Electrocatalysts for Two-Electron Oxygen Reduction to Hydrogen Peroxide

Hydrogen peroxide (H₂ O₂ ) is a highly value-added and environmentally friendly chemical with various applications. The production of H₂ O₂ by electrocatalytic 2e^- oxygen reduction reaction (ORR) has drawn considerable research attention, with a view to replacing the currently established anthraquinone process. Electrocatalysts with low cost, high activity, high selectivity, and superior stability are in high demand to realize precise control over electrochemical H₂ O₂ synthesis by 2e^- ORR and the feasible commercialization of this system. This Review introduces a comprehensive overview of non-noble metal-based catalysts for electrochemical oxygen reduction to afford H₂ O₂ , providing an insight into catalyst design and corresponding reaction mechanisms. It starts with an in-depth discussion on the origins of 2e^- /4e^- selectivity towards ORR for catalysts. Recent advances in design strategies for non-noble metal-based catalysts, including carbon nanomaterials and transition metal-based materials, for electrochemical oxygen reduction to H₂ O₂ are then discussed, with an emphasis on the effects of electronic structure, nanostructure, and surface properties on catalytic performance. Finally, future challenges and opportunities are proposed for the further development of H₂ O₂ electrogeneration through 2e^- ORR, from the standpoints of mechanistic studies and practical application.

Tailoring the Electrochemical Production of H2 O2 : Strategies for the Rational Design of High-Performance Electrocatalysts

The production of H₂ O₂ via the electrochemical oxygen reduction reaction (ORR) presents an attractive decentralized alternative to the current industry-dominant anthraquinone process. However, in order to achieve viable commercialization of this process, a state-of-the-art electrocatalyst exhibiting high activity, selectivity, and long-term stability is imperative for industrial applications. Herein, an in-depth discussion on the current frontiers in electrocatalyst design is provided, emphasizing the influences of electronic and geometric effects, surface structure, and the effects of heteroatom functionalization on the catalytic performance of commonly studied materials (metals, alloys, carbons). The limitations on the performance of the current catalyst materials are also discussed, together with alternative strategies to overcome the impediments. Finally, directions of future research efforts for the discovery of next-generation ORR electrocatalysts are highlighted.

Self-Nitrogen-Doped Carbon Nanosheets Modification of Anodes for Improving Microbial Fuel Cells’ Performance

Dandelion seeds (DSs) have the advantages of high nitrogen content, low cost and easy availability and thus are ideal carbon precursors for fabricating carbon nanomaterials. Herein, this paper prepared a carbon nanosheet material by one-step carbonizing DSs with KOH activation (self-doped-nitrogen porous carbon nanosheets (N-CNS)) and without KOH activation (unactivated self-doped-nitrogen porous carbon nanosheets (N-UA-CNS)), which could dope nitrogen atoms directly into carbon materials without additional processes. Scanning electron microscopy(SEM) images and X-ray diffraction(XRD) patterns both showed that N-CNS was of macro-porous structure, and beneficial for microorganisms’ growth. The Brunauer Emmett Teller(BET) surface area of N-CNS was 2107.5 m2 g−1, which was much higher than that of N-UA-CNS. After carbon clothes were modified by the obtained materials, the internal resistance of both N-CNS-modified carbon cloth (N-CNS-CC) and N-UA-CNS-modified carbon cloth (N-UA-CNS-CC) was greatly reduced and was found to be only 2.7 Ω and 4.0 Ω, respectively which are all significantly smaller than that of blank carbon cloth (65.1 Ω). These electrodes were assembled in microbial fuel cells (MFCs) as anode, and the operation experiments showed that the N-CNS modification shortened start-up time, improved output stability and increased maximum output voltage significantly. The maximum power density of N-CNS-CC MFC was 1122.41 mW m−2 which was 1.3 times of that of N-UA-CNS-CC MFC and 1.6 times of that of CC MFC. The results demonstrated that N-CNS was an ideal modification material for fabricating MFC anodes with simple preparation process and low cost.

Enhancing oxygen reduction reaction by using metal-free nitrogen-doped carbon black as cathode catalysts in microbial fuel cells treating wastewater

Microbial fuel cells (MFCs) is promising to combat environmental pollution by converting organic waste to electricity. One critical problem for practical application of MFCs treating wastewater is sluggish oxygen reduction reaction (ORR) on cathode. This study focused on developing novel metal-free cost-effective cathodic catalysts to enhance power generation of MFCs. Specifically, carbon powder (Vulcan XC-72R) was modified with acid treatment and pyrazinamide (as nitrogen precursor), and subsequently pyrolyzed at different temperatures. For CN-X (X = 700-1000 °C) materials, chemical compositions (the doping contents of nitrogen species, oxygen-containing groups, and sulfur-containing groups) were altered with pyrolysis temperature. Linear sweep voltammetry showed that CN-800 exhibited the highest ORR activity, with an onset potential of 0.215 V and a half-wave potential of -0.096 V (vs. Ag/AgCl). Electrochemical measurements clearly presented an enhancement of ORR activity by treating carbon powder with sulfuric acid and nitrogen doping, which was well correlated with voltage output in single chamber MFCs (SCMFCs). On the other hand, for the nitrogen-doped cathode catalysts, the best performance in SCMFCs was directly related with the amount of pyridinic nitrogen species and total nitrogen amount. The MFC operated with CN-800 exhibited a maximum power density of 371 ± 3 mW/m² with the chemical oxygen demand (COD) removal of 77.2 ± 1.5% and coulombic efficiency (CE) of 8.6 ± 0.3%. Furthermore, the MFC with CN-800 exhibited an excellent stability over longer than 580 h of operation with 1.5% voltage reduction. CN-800 possessed comparable COD removal efficiency to conventional costly Pt/C, and exhibited distinct cost-effectiveness for MFC practical applications in wastewater treatment.

Recovery of cobalt from dilute aqueous solutions using activated carbon–alginate composite spheres impregnated with Cyanex 272

Waste water was purified from cobalt(ii) and manganese(ii) by adsorption and desorption on shaped and impregnated activated carbon spheres.

Porous metal-organic framework Cu3(BTC)2 as catalyst used in air-cathode for high performance of microbial fuel cell

Metal-organic framework Cu₃(BTC)₂, prepared by an easy hydrothermal method, was used as the oxygen-based catalyst in microbial fuel cell (MFC). The maximum power density of Cu₃(BTC)₂ modified air-cathode MFC was 1772±15mWm^-2, almost 1.8 times higher than the control. BET results disclosed high specific surface area of 2159.7m²g^-1 and abundant micropores structure. Regular octahedron and porous surface of Cu₃(BTC)₂ were observed in SEM. XPS testified the existence of divalent copper in the extended 3D frameworks, which importantly acted as the Lewis-acid sites or redox centers in ORR. Additionally, the total resistance decreased by 42% from 17.60 to 10.24Ω compared with bare AC electrode. The rotating disk electrode test results showed a four-electron transfer pathway for Cu₃(BTC)₂, which was crucial for electrochemical catalytic activity. All the structural and electrochemical advantages make Cu₃(BTC)₂ a promising catalyst for ORR in MFC.