Surface engineering of hierarchical Ni(OH)2 nanosheet@nanowire configuration toward superior urea electrolysis

Hierarchical Superhydrophilic/Superaerophobic Ni3S2/VS2 Nanorod-Based Bifunctional Electrocatalyst Supported on Nickel Foam for Overall Urea Electrolysis

The design and preparation of effective nonprecious metal-based catalysts for the urea oxidation reaction (UOR) coupled with the hydrogen evolution reaction (HER) are of great significance to solve both energy shortage and environmental pollution problems. In this study, a novel hierarchical superhydrophilic and superaerophobicity three-dimensional nanorod-like bifunctional catalyst with a heterostructure (Ni3S2/VS2) was prepared on nickel foam via a simple one-step hydrothermal method, serving as an excellent electrocatalyst for both UOR and HER. The formed heterostructure significantly alters the electronic structure, optimizing charge transfer and increasing the number of active sites, which enhances the electrocatalytic performance of Ni3S2/VS2. As a result, this catalyst requires an extremely low potential of 1.396 V at the current density of 100 mA cm-2 for UOR and only 164 mV overpotential at -10 mA cm-2 for HER. Notably, a constructed two-electrode electrolyzer system (Ni3S2/VS2∥Ni3S2/VS2) demonstrates extraordinary activity and long-term stability, achieving a current density of 10 mA cm-2 at a low cell voltage of 1.48 V, which is superior to majority of the reported catalysts. This work demonstrates that the formation of heterostructures can effectively enhance the catalytic activity of nanomaterials toward UOR and HER and provides a feasible strategy for fabricating highly efficient nonprecious metal overall urea electrocatalysts.

Structural Design of Nickel Hydroxide for Efficient Urea Electrooxidation

Urea stands as a ubiquitous environmental contaminant. However, not only does urea oxidation reaction technology facilitate energy conversion, but it also significantly contributes to treating wastewater rich in urea. Furthermore, urea electrolysis has a significantly lower theoretical potential (0.37 V) compared to water electrolysis (1.23 V). As an electrochemical reaction, the catalytic efficacy of urea oxidation is largely contingent upon the catalyst employed. Among the plethora of urea oxidation electrocatalysts, nickel-based compounds emerge as the preeminent transition metal due to their cost-effectiveness and heightened activity in urea oxidation. Ni(OH)2 is endowed with manifold advantages, including structural versatility, facile synthesis, and stability in alkaline environments. This review delineates the recent advancements in Ni(OH)2 catalysts for electrocatalytic urea oxidation reaction, encapsulating pivotal research findings in morphology, dopant incorporation, defect engineering, and heterogeneous architectures. Additionally, we have proposed personal insights into the challenges encountered in the research on nickel hydroxide for urea oxidation, aiming to promote efficient urea conversion and facilitate its practical applications.

Mott Schottky CoSx-MoOx@NF heterojunctions electrode for H2 production and urea-rich wastewater purification

The sluggish kinetics of oxygen evolution reaction (OER) is the bottleneck of alkaline water electrolysis. The urea oxidation reaction (UOR) with much faster kinetics was to replace OER. To further promote UOR, a heterojunction structure assembled of CoS_x and MoO_x was established, and then its superior catalytic activity was predicted by DFT calculation. After that, an ultra-thin CoS_x-MoO_x@nickel foam (CoS_x-MoO_x@NF) electrode with a Mott-Schottky structure was prepared via a facile hydrothermal method, followed by a low-temperature vulcanization. Results highlighted CoS_x-MoO_x@NF electrode presented a superior performance toward UOR, OER, and H₂ evolution reaction (HER). Notably, it exhibited excellent electrocatalytic performance for OER (1.32 V vs. RHE, 10 mA cm^-2), UOR (1.305 V vs. RHE, 10 mA cm^-2), and urea-assisted overall water splitting with a low voltage (1.38 V, 10 mA cm^-2) when CoS_x-MoO_x@NF electrode served as both anode and cathode. It is promising to use CoS_x-MoO_x@NF in an electrochemical system integrated with H₂ generation and urea-rich wastewater purification.

Advanced Nickel-Based Catalysts for Urea Oxidation Reaction: Challenges and Developments

The electrochemical urea oxidation reaction (UOR) is crucial for determining industrial and commercial applications of urea-based energy conversion devices. However, the performance of UOR is limited by the dynamic complex of the six-electron transfer process. To this end, it is essential to develop efficient UOR catalysts. Nickel-based materials have been extensively investigated owing to their high activity, easy modification, stable properties, and cheap and abundant reserves. Various material designs and strategies have been investigated in producing highly efficient UOR catalysts including alloying, doping, heterostructure construction, defect engineering, micro functionalization, conductivity modulation, etc. It is essential to promptly review the progress in this field to significantly inspire subsequent studies. In this review, we summarized a comprehensive investigation of the mechanisms of oxidation or poisoning and UOR processes on nickel-based catalysts as well as different approaches to prepare highly active catalysts. Moreover, challenges and prospects for future developments associated with issues of UOR in urea-based energy conversion applications were also discussed.

Designing Advanced Catalysts for Energy Conversion Based on Urea Oxidation Reaction

Urea oxidation reaction (UOR) is the underlying reaction that determines the performance of modern urea-based energy conversion technologies. These technologies include electrocatalytic and photoelectrochemical urea splitting for hydrogen production and direct urea fuel cells as power engines. They have demonstrated great potentials as alternatives to current water splitting and hydrogen fuel cell systems with more favorable operating conditions and cost effectiveness. At the moment, UOR performance is mainly limited by the 6-electron transfer process. In this case, various material design and synthesis strategies have recently been reported to produce highly efficient UOR catalysts. The performance of these advanced catalysts is optimized by the modification of their structural and chemical properties, including porosity development, heterostructure construction, defect engineering, surface functionalization, and electronic structure modulation. Considering the rich progress in this field, the recent advances in the design and synthesis of UOR catalysts for urea electrolysis, photoelectrochemical urea splitting, and direct urea fuel cells are reviewed here. Particular attention is paid to those design concepts, which specifically target the characteristics of urea molecules. Moreover, challenges and prospects for the future development of urea-based energy conversion technologies and corresponding catalysts are also discussed.

A one-pot "shielding-to-etching" strategy to synthesize amorphous MoS2 modified CoS/Co0.85Se heterostructured nanotube arrays for boosted energy-saving H2 generation

In this study, a facile one-pot "shielding-to-etching" strategy has been designed for the synthesis of amorphous MoS2 modified CoS/Co0.85Se heterostructured nanotube arrays (a-MoS2/CoS/Co0.85Se HNTs) as a highly efficient electrocatalyst for boosted energy-saving H2 production, using Co(OH)x(CO3)y nanorods as the template. Interestingly, these multi-composition and hollow structured products were achieved in a controllable manner via only a one-pot synthesis, in which the nanorods with shielding layers were firstly obtained and then converted into nanotubes through further etching reaction. Benefiting from the combined nature of multiple-component hollow nanostructures, the electronic structure of the electrocatalyst is efficiently modulated, the electron transfer and ion diffusion pathways are effectively shortened and abundant active sites are created, which leads to excellent activity for urea oxidation and hydrogen evolution reactions with the as-prepared a-MoS2/CoS/Co0.85Se HNTs being employed as the electrodes. As a result, the whole urea electrolysis cell exhibits a driven voltage of only 1.42 V to achieve a current density of 10 mA cm-2, surpassing most reported transition-metal-based electrocatalysts. Moreover, a battery-assisted urea electrolyzer was assembled as well to demonstrate the feasibility of practical less-energy-intensive H2 generation. The method developed in this work is expected to broaden the way of designing and synthesizing multiple-component hollow nanostructures for various applications.

Recent progress with electrocatalysts for urea electrolysis in alkaline media for energy-saving hydrogen production

Urea electrolysis is a promising energy-saving avenue for hydrogen production owing to the low cell voltage, wastewater remediation and abundant electrocatalysts.

Ni3N/NF as Bifunctional Catalysts for Both Hydrogen Generation and Urea Decomposition

Oxygen evolution reaction (OER) has a high overpotential, which can significantly reduce the energy efficiency in water decomposition. Using urea oxidation reaction (UOR) to replace OER has been a feasible and energy-saving approach because of its lower electrode potential. Furthermore, UOR is also an important process in wastewater treatment. This paper successfully synthesizes a high-performance bifunctional catalyst for urea electrolysis. The catalyst is nickel nitride bead-like nanospheres array supported on Ni foam (Ni₃N/NF). Several characterization methods are used to analyze the catalyst's morphology, structure, and composition as well as catalytic activity/stability, including X-ray diffraction, scanning electron microscopy, transmission electron microscopy, X-ray photoelectron spectroscopy, and electrochemical methods (cyclic voltammetry, linear sweep voltammetry, electrochemical impedance spectroscopy, and CAM). A concurrent two-electrode electrolyzer (Ni₃N/NF∥Ni₃N/NF) is constructed and used to validate the catalyst performance, and the results show that the cell achieves 100 mA·cm^-2 at 1.42 V, while the cell voltage of Pt/C∥IrO₂ is 1.60 V, indicating that the Ni₃N/NF catalyst is superior to precious metals.

Nickel-foam-supported β-Ni(OH)2 as a green anodic catalyst for energy efficient electrooxidative degradation of azo-dye wastewater

Electrochemical oxidative degradation (EOD) is a particularly promising technique for removing organic pollutants from wastewater. However, due to the high overpotential of EOD in conventional anode materials, the energy cost of EOD is usually very high, which greatly promotes the search for highly active, stable, and energy-efficient anodic catalysts. Herein, we demonstrated that nickel-foam-supported (NF-supported) β-Ni(OH)₂ (NF/β-Ni(OH)₂) prepared via a facile hydrothermal method could be used as an energy efficient anode for EOD. The as-prepared 3D porous NF/β-Ni(OH)₂ exhibited high activity toward the electrochemical oxidation of methyl orange (MO) in the low potential region (<1.07 V vs. SCE). This property differs greatly from those of the conventional anode materials that require a high positive potential to keep them active for EOD, making NF/β-Ni(OH)₂ an energy-efficient and active anode material for EOD. With an oxidation current density of 0.25 mA cm⁻², the decolorization of MO was completed within 30 min, and the COD removal after 3h of reaction was 63.0%. The normalized energy consumption for the 3 h degradation of MO was 22.2 kW h (kg COD)⁻¹, which is only a fraction of (or even one tenth of) the values reported in the literature. Moreover, NF/β-Ni(OH)₂ had a good stability and recyclability for EOD. No activity decay was observed during 10 h of EOD and the COD removal remained almost unchanged after four consecutive reaction cycles. We demonstrated experimentally that the NF/β-Ni(OH)₂ anode could generate large amounts of hydroxyl radicals and that the oxidation of MO by hydroxyl radicals was the main mechanism during EOD. We believe that this work opens a new avenue for developing highly active and energy-efficient anode materials that can work in the low potential region for EOD.

A novel NF/β-Ni(OH)₂ catalyst for energy efficient electrochemical degradation of methyl orange was fabricated via a facile hydrothermal method.