Enabling high rate charge and discharge capability, low internal resistance, and excellent cycleability for Li-ion batteries utilizing graphene additives

From Materials to Cell: State-of-the-Art and Prospective Technologies for Lithium-Ion Battery Electrode Processing

Electrode processing plays an important role in advancing lithium-ion battery technologies and has a significant impact on cell energy density, manufacturing cost, and throughput. Compared to the extensive research on materials development, however, there has been much less effort in this area. In this Review, we outline each step in the electrode processing of lithium-ion batteries from materials to cell assembly, summarize the recent progress in individual steps, deconvolute the interplays between those steps, discuss the underlying constraints, and share some prospective technologies. This Review aims to provide an overview of the whole process in lithium-ion battery fabrication from powder to cell formation and bridge the gap between academic development and industrial manufacturing.

Applications of Long-Length Carbon Nano-Tube (L-CNT) as Conductive Materials in High Energy Density Pouch Type Lithium Ion Batteries

Lots of lithium ion battery (LIB) products contain lithium metal oxide LiNi₅Co₂Mn₃O₂ (LNCM) as the positive electrode’s active material. The stable surface of this oxide results in high resistivity in the battery. For this reason, conductive carbon-based materials, including acetylene black and carbon black, become necessary components in electrodes. Recently, carbon nano-tube (CNT) has appeared as a popular choice for the conductive carbon in LIB. However, a large quantity of the conductive carbon, which cannot provide capacity as the active material, will decrease the energy density of batteries. The ultra-high cost of CNT, compared to conventional carbon black, is also a problem. In this work, we are going to introduce long-length carbon nano-tube s(L-CNT) into electrodes in order to design a reduced-amount conductive carbon electrode. The whole experiment will be done in a 1Ah commercial type pouch LIB. By decreasing conductive carbon as well as increasing the active material in the positive electrode, the energy density of the LNCM-based 1Ah pouch type LIB, with only 0.16% of L-CNT inside the LNCM positive electrode, could reach 224 Wh/kg and 549 Wh/L, in weight and volume energy density, respectively. Further, this high energy density LIB with L-CNT offers stable cyclability, which may constitute valuable progress in portable devices and electric vehicle (EV) applications.

Effects of Graphene Nanosheets with Different Lateral Sizes as Conductive Additives on the Electrochemical Performance of LiNi0.5Co0.2Mn0.3O2 Cathode Materials for Li Ion Batteries

In this study, we focus on lateral size effects of graphene nanosheets as conductive additives for LiNi_0.5Co_0.2Mn_0.3O₂ (NCM) cathode materials for Li-ion batteries. We used two different lateral sizes of graphene, 13 (GN-13) and 28 µm (GN-28). It can be found that the larger sheet sizes of graphene nanosheets give a poorer rate capability. The electrochemical measurements indicate that GN-13 delivers an average capacity of 189.8 mAh/g at 0.1 C and 114.2 mAh/g at 2 C and GN-28 exhibits an average capacity of 179.4 mAh/g at 0.1 C and only 6 mAh/g at 2 C. Moreover, according to the results of alternating current (AC) impedance, it can be found that the GN-28 sample has much higher resistance than that of GN-13. The reason might be attributed to that GN-28 has a longer diffusion distance of ion transfer and the mismatch of particle size between NCM and GN-28. The corresponding characterization might provide important reference for Li-ion battery applications.

Hydrogel Leclanché Cell: Construction and Characterization

A liquid-to-gel based Leclanché cell has been designed, constructed and characterized for use in implantable medical devices and other applications where battery access is limited. This well-established chemistry will provide reliable electrochemical potential over a wide range of applications and the novel construction provides a solution for the re-charging of electrodes in hard to access areas such as an internal pacemaker. The traditional Leclanché cell, comprised of zinc (anode) and manganese dioxide (cathode), conductive carbon powder (acetylene black or graphite), and aqueous electrolyte (NH4Cl and ZnCl2), has been suspended in an agar hydrogel to simplify construction while maintaining electrochemical performance. Agar hydrogel, saturated with electrolyte, serves as the cell support and separator allowing for the discharged battery suspension to be easily replaced once exhausted. Different amounts of active anode/cathode material have been tested and discharge characteristics have been plotted. It has been found that for the same amount of active material, acetylene black batteries have higher energy density compared to graphite batteries. Graphite batteries also discharge faster compared to acetylene black batteries. The results support further development of liquid batteries that can be replaced and refilled upon depletion.