Ni3Fe nanoarray encapsulated in Co, N-dual doped carbon shell for efficient electrocatalytic oxygen evolution in both alkaline and carbonate electrolyte

Promoted Overall Water Splitting Catalytic Activity and Durability of Ni3Fe Alloy by Designing N-Doped Carbon Encapsulation

Combining an electrochemically stable material onto the surface of a catalyst can improve the durability of a transition metal catalyst, and enable the catalyst to operate stably at high current density. Herein, the contribution of the N-doped carbon shell (NCS) to the electrochemical properties is evaluated by comparing the characteristics of the Ni3Fe@NCS catalyst with the N-doped carbon shell, and the Ni3Fe catalyst. The synthesized Ni3Fe@NCS catalyst has a distinct overpotential difference from the Ni3Fe catalyst (ηOER = 468.8 mV, ηHER = 462.2 mV) at (200 and -200) mA cm-2 in 1 m KOH. In stability test at (10 and -10) mA cm-2, the Ni3Fe@NCS catalyst showed a stability of (95.47 and 99.6)%, while the Ni3Fe catalyst showed a stability of (72.4 and 95.9)%, respectively. In addition, the in situ X-ray Absorption Near Edge Spectroscopy (XANES) results show that redox reaction appeared in the Ni3Fe catalyst by applying voltages of (1.7 and -0.48) V. The decomposition of nickel and iron due to the redox reaction is detected as a high ppm concentration in the Ni3Fe catalyst through Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES) analysis. This work presents the strategy and design of a next-generation electrochemical catalyst to improve the electrocatalytic properties and stability.

Human-Machine Collaboration for Accelerated Discovery of Promising Oxygen Evolution Electrocatalysts with On-Demand Elements

A drastically efficient method for identifying electrocatalysts with desirable functionality is a pressing necessity for making a breakthrough in advanced water-electrolyzers toward large-scale green hydrogen production and addressing the significant challenge of carbon neutrality. Despite extensive investigations over the last several centuries, it remains a time-consuming task to identify even one promising affordable electrocatalyst without platinum-group-metal (PGM) for one electrochemical reaction due to its great complexities, particularly for the key anode reaction in the water-electrolyzer of the oxygen evolution reaction (OER). In this study, we demonstrate that a human-machine collaboration based on stepwise-evolving artificial intelligence (se-AI) can significantly shorten the development period of PGM-free multimetal OER electrocatalysts with performance beyond a PGM of RuO2. We were able to reach optimized materials only after 2% experimental trials of the entire candidate pool. The best PGM-free electrocatalyst discovered exhibited excellent activity comparable to RuO2 and, surprisingly, also demonstrated superior stability with a high current density of up to 1000 mA/cm2 at even pH 9.2, which condition is a thermodynamically challenging for typical PGM-free materials. This work illustrates that human's material discovery can be significantly accelerated through collaboration with AI.

A low-content CeOx dually promoted Ni3Fe@CNT electrocatalyst for overall water splitting

Rational construction of low-cost and high-performance electrocatalysts for water splitting is crucial for the advancement of renewable hydrogen fuel. Hybridizing heterojunctions or noble metals is one typical strategy used to boost the electrocatalytic performance for either the oxygen evolution reaction (OER) or hydrogen evolution reaction (HER). Here, low-content CeO_x (3.74 wt%) is introduced into Ni₃Fe nanoparticle-encapsulated carbon nanotubes (Ni₃Fe@CNTs/CeO_x), with both the OER and HER activities boosted, as a bifunctional electrocatalyst for overall water splitting. The composite is derived by pyrolyzing a mixture of melamine/ternary NiFeCe-layered double hydroxide. The composite electrocatalyst requires low overpotentials of 195 and 125 mV at 10 mA cm^-2 in 1.0 M KOH, respectively, which are superior to those of Ni₃Fe@CNTs/NF (313 and 139 mV) and CeO_x/NF (345 and 129 mV), and in particular, OER overpotentials of 320 and 370 mV at 50 and 100 mA cm^-2, respectively. Moreover, the composite-assembled electrolyzer for overall water splitting requires a current density of 10 mA cm^-2 at a decent cell voltage of 1.641 V. Furthermore, the enhancement is elucidated by the synergistic effect: the dual role of CeO_x in boosting the OER and HER, the highly conductive carbonaceous CNTs, large electrochemically active surface area and low charge-transfer resistance. The results can offer an effective route for designing and preparing low-cost and high-efficiency electrocatalysts for electrocatalytic water splitting.

Self-Supporting Metal-Organic Framework-Based Nanoarrays for Electrocatalysis

The replacement of powdery catalysts with self-supporting alternatives for catalyzing various electrochemical reactions is extremely important for the large-scale commercial application of renewable energy storage and conversion technologies. Metal-organic framework (MOF)-based nanoarrays possess tunable compositions, well-defined structure, abundant active sites, effective mass and electron transport, etc., which enable them to exhibit superior electrocatalytic performance in multiple electrochemical reactions. This review presents the latest research progress in developing MOF-based nanoarrays for electrocatalysis. We first highlight the structural features and electrocatalytic advantages of MOF-based nanoarrays, followed by a detailed summary of the design and synthesis strategies of MOF-based nanoarrays, and then describe the recent progress of their application in various electrocatalytic reactions. Finally, the challenges and perspectives are discussed, where further exploration into MOF-based nanoarrays will facilitate the development of electrochemical energy conversion technologies.

Hydrogel-Derived Co3ZnC/Co Nanoparticles with Heterojunctions Supported on N-Doped Porous Carbon and Carbon Nanotubes for the Highly Efficient Oxygen Reduction Reaction in Zn-Air Batteries

It is crucial for metal-air batteries and fuel cells to design non-precious-metal catalysts instead of platinum-based materials to boost the sluggish oxygen reduction reaction (ORR). Herein, Co₃ZnC/Co nanoparticles with heterojunctions supported on N-doped porous carbon and carbon nanotubes (CNTs) are fabricated by pyrolyzing the hydrogel prepared from melamine and citric acid chelated with Co²⁺/Zn²⁺ ions. This hybrid shows strong ORR catalytic activity as its half-wave potential reaches 0.88 V (vs reversible hydrogen electrode (RHE)) in 0.1 M KOH and Zn-air batteries with the catalyst have higher discharge plateaus and capacity than those employing Pt/C. The hybrid mixed with RuO₂ can also be used as an efficient bifunctional catalyst for rechargeable Zn-air batteries. The excellent performance is primarily derived from the Co₃ZnC/Co heterojunctions, the electron transfer of which boosts the ORR catalysis. Moreover, the suitable ratio of Co/Zn in precursors results in the epitaxial growth of hollow CNTs and abundant mesopores, hence promoting the adsorption of oxygen and the transport of ORR-related species.

Catalyst overcoating engineering towards high-performance electrocatalysis

Clean and sustainable energy needs the development of advanced heterogeneous catalysts as they are of vital importance for electrochemical transformation reactions in renewable energy conversion and storage devices. Advances in nanoscience and material chemistry have afforded great opportunities for the design and optimization of nanostructured electrocatalysts with high efficiency and practical durability. In this review article, we specifically emphasize the synthetic methodologies for the versatile surface overcoating engineering reported to date for optimal electrocatalysts. We discuss the recent progress in the development of surface overcoating-derived electrocatalysts potentially applied in polymer electrolyte fuel cells and water electrolyzers by correlating catalyst intrinsic structures with electrocatalytic properties. Finally, we present the opportunities and perspectives of surface overcoating engineering for the design of advanced (electro)catalysts and their deep exploitation in a broad scope of applications.