Bifunctional catalysts for overall water splitting: CoNi oxyhydroxide nanosheets electrodeposited on titanium sheets

A Review of Surface Reconstruction and Transformation of 3d Transition-Metal (oxy)Hydroxides and Spinel-Type Oxides during the Oxygen Evolution Reaction

Developing efficient and sustainable electrocatalysts for the oxygen evolution reaction (OER) is crucial for advancing energy conversion and storage technologies. 3d transition-metal (oxy)hydroxides and spinel-type oxides have emerged as promising candidates due to their structural flexibility, oxygen redox activity, and abundance in earth's crust. However, their OER performance can be changed dynamically during the reaction due to surface reconstruction and transformation. Essentially, multiple elementary processes occur simultaneously, whereby the electrocatalyst surfaces undergo substantial changes during OER. A better understanding of these elementary processes and how they affect the electrocatalytic performance is essential for the OER electrocatalyst design. This review aims to critically assess these processes, including oxidation, surface amorphization, transformation, cation dissolution, redeposition, and facet and electrolyte effects on the OER performance. The review begins with an overview of the electrocatalysts' structure, redox couples, and common issues associated with electrochemical measurements of 3d transition-metal (oxy)hydroxides and spinels, followed by recent advancements in understanding the elementary processes involved in OER. The challenges and new perspectives are presented at last, potentially shedding light on advancing the rational design of next-generation OER electrocatalysts for sustainable energy conversion and storage applications.

Altering electronic structure of nickel foam supported CoNi-based oxide through Al ions modulation for efficient oxygen evolution reaction

Developing highly active and durable non-precious metal-based electrocatalysts for the oxygen evolution reaction (OER) is crucial in achieving efficient energy conversion. Herein, we reported a CoNiAl0.5O/NF nanofilament that exhibits higher OER activity than previously reported IrO2-based catalysts in alkaline solution. The as-synthesized CoNiAl0.5O/NF catalyst demonstrates a low overpotential of 230 mV at a current density of 100 mA cm-2, indicating its high catalytic efficiency. Furthermore, the catalyst exhibits a Tafel slope of 26 mV dec-1, suggesting favorable reaction kinetics. The CoNiAl0.5O/NF catalyst exhibits impressive stability, ensuring its potential for practical applications. Detailed characterizations reveal that the enhanced activity of CoNiAl0.5O/NF can be attributed to the electronic modulation achieved through Al3+ incorporation, which promotes the emergence of higher-valence Ni metal, facilitating nanofilament formation and improving mass transport and charge transfer processes. The synergistic effect between nanofilaments and porous nickel foam (NF) substrate significantly enhances the electrical conductivity of this catalyst material. This study highlights the significance of electronic structures for improving the activity of cost-effective and non-precious metal-based electrocatalysts for the OER.

Engineering Zeolitic-Imidazolate-Framework-Derived Mo-Doped Cobalt Phosphide for Efficient OER Catalysts

Designing a cheap, competent, and durable catalyst for the oxygen evolution reaction (OER) is exceedingly necessary for generating oxygen through a water-splitting reaction. In this project, we have designed a ZIF-67-originated molybdenum-doped cobalt phosphide (CoP) using a simplistic dissolution-regrowth method using Na2MoO4 and a subsequent phosphidation process. This leads to the formation of an exceptional hollow nanocage morphology that is useful for enhanced catalytic activity. Metal-organic frameworks, especially ZIF-67, can be used both as a template and as a metal (cobalt) precursor. Molybdenum-doped CoP was fabricated through a two-step synthesis process, and the fabricated Mo-doped CoP showed excellent catalytic activity during the OER with a lower value of overpotential. Furthermore, the effect of the Mo amount on the catalytic activity has been explored. The best catalyst (CoMoP-2) showed an onset potential of around 1.49 V at 10 mA cm-2 to give rise to a Tafel slope of 62.1 mV dec-1. The improved catalytic activity can be attributed to the increased porosity and surface area of the resultant catalyst.

Transforming electrochemical hydrogen Production: Tannic Acid-Boosted CoNi alloy integration with Multi-Walled carbon nanotubes for advanced bifunctional catalysis

The dimensions of alloy nanoparticles or nanosheets have emerged as a critical determinant for their prowess as outstanding electrocatalysts in water decomposition. Remarkably, the reduction in nanoparticle size results in an expanded active specific surface area, elevating reaction kinetics and showcasing groundbreaking potential. In a significant leap towards innovation, we introduced tannic acid (TA) to modify multi-walled carbon nanotubes (MWCNTs) and CoNi alloys. This ingenious strategy not only finely tuned the size of CoNi alloys but also securely anchored them to the MWCNTs substrate. The resulting synergistic "carbon transportation network" accelerated electron transfer during the reaction, markedly enhancing efficiency. Furthermore, the exceptional synergy of Co and Ni elements establishes Co0.84Ni1.69/MWCNTs as highly efficient electrocatalysts. Experimental findings unequivocally demonstrate that TA-Co0.84Ni1.69/MWCNTs require minimal overpotentials of 171 and 294 mV to achieve a current density of ± 10 mA cm-2. Serving as both anode and cathode for overall water splitting, TA-Co0.84Ni1.69/MWCNTs demand a low voltage of 1.66 V at 10 mA cm-2, maintaining structural integrity throughout extensive cyclic stability testing. These results propel TA-Co0.84Ni1.69/MWCNTs as promising candidates for future electrocatalytic advancements.

Metal-Oxides- and Metal-Oxyhydroxides-Based Nanocomposites for Water Splitting: An Overview

Water electrolysis is an important alternative technology for large-scale hydrogen production to facilitate the development of green energy technology. As such, many efforts have been devoted over the past three decades to producing novel electrocatalysis with strong electrochemical (EC) performance using inexpensive electrocatalysts. Transition metal oxyhydroxide (OxH)-based electrocatalysts have received substantial interest, and prominent results have been achieved for the hydrogen evolution reaction (HER) under alkaline conditions. Herein, the extensive research focusing on the discussion of OxH-based electrocatalysts is comprehensively highlighted. The general forms of the water-splitting mechanism are described to provide a profound understanding of the mechanism, and their scaling relation activities for OxH electrode materials are given. This paper summarizes the current developments on the EC performance of transition metal OxHs, rare metal OxHs, polymers, and MXene-supported OxH-based electrocatalysts. Additionally, an outline of the suggested HER, OER, and water-splitting processes on transition metal OxH-based electrocatalysts, their primary applications, existing problems, and their EC performance prospects are discussed. Furthermore, this review article discusses the production of energy sources from the proton and electron transfer processes. The highlighted electrocatalysts have received substantial interest to boost the synergetic electrochemical effects to improve the economy of the use of hydrogen, which is one of best ways to fulfill the global energy requirements and address environmental crises. This article also provides useful information regarding the development of OxH electrodes with a hierarchical nanostructure for the water-splitting reaction. Finally, the challenges with the reaction and perspectives for the future development of OxH are elaborated.

Efficient hydrogen generation of a cobalt porphyrin-bridged covalent triazine polymer

Hydrogen production obtained by electrocatalytic water splitting exhibits great promise in addressing both energy shortage and environmental contamination. Herein, we prepared a novel cobalt porphyrin (CoTAPP)-bridged covalent triazine polymer (CoTAPPCC) by covalently linking CoTAPP with cyanuric chloride (CC) for catalytic hydrogen evolution reaction (HER). Both experimental techniques and density functional theory (DFT) calculations were used to evaluate the correlation of HER activity with molecular structures. Benefiting from the strong electronic interactions between the CC unit and the CoTAPP moiety, a standard current density at 10 mA cm^-2 is obtained for CoTAPPCC with a low overpotential of 150 mV in acid, which is comparable to or better than the best records reported previously. Additionally, a competitive HER activity in basic medium is obtained for CoTAPPCC. The strategy reported herein is valuable for designing and developing porphyrin-based efficient HER electrocatalysts.

An electrochemically fabricated cobalt iron oxyhydroxide bifunctional electrode for an anion exchange membrane water electrolyzer

For an anion exchange membrane water electrolyzer (AEMWE), exploring bifunctional electrodes with low cost and high efficiency is a crucial task for future renewable energy systems. Herein, we report a simple method to fabricate cobalt iron oxyhydroxide (Co_zFe_1-zO_xH_y) bifunctional electrodes for AEMWEs. The bifunctional electrodes were prepared via one-pot electrodeposition on Ti paper (TP). By adjusting the electrodeposition conditions, the morphology and composition of Co_zFe_1-zO_xH_y/TP could be controlled. The Co₆₅Fe₃₅O_xH_y/TP electrode demonstrated the highest activity for overall water electrolysis owing to the maximized synergy effect between Co and Fe. The bifunctional activities of Co₆₅Fe₃₅O_xH_y/TP were well retained at -50 and 50 mA cm^-2 for 12 h. Co₆₅Fe₃₅O_xH_y/TP, which shows the highest bifunctional activity, was employed in an AEMWE single cell as the anode and cathode. The AEMWE single cell employing Co₆₅Fe₃₅O_xH_y/TP showed a current density of 0.605 A cm^-2 at a cell voltage of 2.0 V_cell. The calculated energy efficiency of the single cell is 55.7% at 2.0 A cm^-2, which is comparable with those of the state-of-the-art AEMWE single cells with bifunctional electrodes. Furthermore, the cell voltage of the single cell with Co₆₅Fe₃₅O_xH_y/TP showed negligible degradation for 50 h at 0.6 A cm^-2.

Ionic Liquid/Deep Eutectic Solvent-Mediated Ni-Based Catalysts and Their Application in Water Splitting Electrocatalysis

Nickel-based electrocatalysts have been widely used to catalyze electrocatalytic water splitting. In order to obtain high-performance nickel-based electrocatalysts, using ionic liquids and deep eutectic solvents mediated their preparation has received increasing attention. Firstly, ionic liquids and deep eutectic solvents can act as media and templates for the preparation of Ni-based nanomaterials with novel structures and excellent catalytic activity. Secondly, ionic liquids and deep eutectic solvents can be employed as reactants to participate the synthesis of catalysts. Their participation not only increase the catalytic performance, but also simplify the reaction system, improve reproducibility, reduce emissions, and achieve atomic economy. On the basis of the work of our group, this review gives a detailed description of the impressive progress made concerning ionic liquids and deep eutectic solvents in the preparation of nickel-based electrocatalysts according to their roles. We also point out the challenges and opportunities in the field.

Electrochemical preparation of nano/micron structure transition metal-based catalysts for the oxygen evolution reaction

Electrochemical water splitting is a promising technology for hydrogen production and sustainable energy conversion, but the existing electrolytic cells lack a sufficient number of robust and highly active anodic electrodes for the oxygen evolution reaction (OER). Electrochemical synthesis technology provides a feasible route for the preparation of independent OER electrodes with high utilization of active sites, fast mass transfer, and a simple preparation process. A comprehensive review of the electrochemical synthesis of nano/microstructure transition metal-based OER materials is provided. First, some fundamentals of electrochemical synthesis are introduced, including electrochemical synthesis strategies, electrochemical synthesis substrates, the electrolyte used in electrochemical synthesis, and the combination of electrochemical synthesis and other synthesis methods. Second, the morphology and properties of electrochemical synthetic materials are summarized and introduced from the viewpoint of structural design. Then, the latest progress regarding the development of transition metal-based OER electrocatalysts is reviewed, including the classification of metals/alloys, oxides, hydroxides, sulfides, phosphides, selenides, and other transition metal compounds. In addition, the oxygen evolution mechanism and rate-determining steps of transition metal-based catalysts are also discussed. Finally, the advantages, challenges, and opportunities regarding the application of electrochemical techniques in the synthesis of transition metal-based OER electrocatalysts are summarized. This review can provide inspiration for researchers and promote the development of water splitting technology.

Electrodeposition: An efficient method to fabricate self-supported electrodes for electrochemical energy conversion systems

The development of electrocatalysts for energy conversion systems is essential for alleviating environmental problems and producing useful energy sources as alternatives to fossil fuels. Improving the catalytic performance and stability of electrocatalysts is a major challenge in the development of energy conversion systems. Moreover, understanding their electrode structure is important for enhancing the energy efficiency. Recently, binder-free self-supported electrodes have been investigated because the seamless contact between the electrocatalyst and substrate minimizes the contact resistance as well as facilitates fast charge transfer at the catalyst/substrate interface and high catalyst utilization. Electrodeposition is an effective and facile method for fabricating self-supported electrodes in aqueous solutions under mild conditions. Facile fabrication without a polymer binder and controlability of the compositional and morphological properties of the electrocatalyst make electrodeposition methods suitable for enhancing the performance of energy conversion systems. Herein, we summarize recent research on self-supported electrodes fabricated by electrodeposition for energy conversion reactions, particularly focusing on cathodic reactions of electrolyzer system such as hydrogen evolution, electrochemical CO2 reduction, and electrochemical N2 reduction reactions. The deposition conditions, morphological and compositional properties, and catalytic performance of the electrocatalyst are reviewed. Finally, the prospective directions of electrocatalyst development for energy conversion systems are discussed.

Electrodeposition of Ni nanoparticles from deep eutectic solvent and aqueous solution promoting high stability electrocatalyst for hydrogen and oxygen evolution reactions

Nanostructured Ni films were synthesized from two distinct baths and were assessed as electrocatalysts for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) in 1 M KOH. Herein, Ni was electrodeposited from two separate solvents, the aqueous acetate buffer and ethaline solvent as a kind of deep eutectic solvents (DESs), and both the deposited films were investigated as electrocatalysts for HER and OER. The electrodeposition parameters such as pH and deposition potential were studied. The electrodeposition process was performed using chronoamperometry technique and Ni deposits were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD). Fabricated Ni@PGE deposit from ethaline only requires an overpotential of − 154 mV and 350 mV to achieve a current density of 10 mA cm−2 for HER and OER, respectively. While, Ni@PGE from acetate requires an overpotential of − 164 mV and 400 mV to produce the current density of 10 mA cm−2 for HER and OER.

Graphical abstract

Insights on the Electrocatalytic Seawater Splitting at Heterogeneous Nickel-Cobalt Based Electrocatalysts Engineered from Oxidative Aniline Polymerization and Calcination

Given the limited access to freshwater compared to seawater, a growing interest surrounds the direct seawater electrolysis to produce hydrogen. However, we currently lack efficient electrocatalysts to selectively perform the oxygen evolution reaction (OER) over the oxidation of the chloride ions that are the main components of seawater. In this contribution, we report an engineering strategy to synthesize heterogeneous electrocatalysts by the simultaneous formation of separate chalcogenides of nickel (NiS_x, x = 0, 2/3, 8/9, and 4/3) and cobalt (CoS_x, x = 0 and 8/9) onto a carbon-nitrogen-sulfur nanostructured network. Specifically, the oxidative aniline polymerization in the presence of metallic cations was combined with the calcination to regulate the separate formation of various self-supported phases in order to target the multifunctional applicability as both hydrogen evolution reaction (HER) and OER in a simulated alkaline seawater. The OER’s metric current densities of 10 and 100 mA cm⁻² were achieved at the bimetallic for only 1.60 and 1.63 V_RHE, respectively. This high-performance was maintained in the electrolysis with a starting voltage of 1.6 V and satisfactory stability at 100 mA over 17 h. Our findings validate a high selectivity for OER of ~100%, which outperforms the previously reported data of 87–95%.

N-Doped Graphene-Decorated NiCo Alloy Coupled with Mesoporous NiCoMoO Nano-sheet Heterojunction for Enhanced Water Electrolysis Activity at High Current Density

Developing highly effective and stable non-noble metal-based bifunctional catalyst working at high current density is an urgent issue for water electrolysis (WE). Herein, we prepare the N-doped graphene-decorated NiCo alloy coupled with mesoporous NiCoMoO nano-sheet grown on 3D nickel foam (NiCo@C-NiCoMoO/NF) for water splitting. NiCo@C-NiCoMoO/NF exhibits outstanding activity with low overpotentials for hydrogen and oxygen evolution reaction (HER: 39/266 mV; OER: 260/390 mV) at ± 10 and ± 1000 mA cm-2. More importantly, in 6.0 M KOH solution at 60 °C for WE, it only requires 1.90 V to reach 1000 mA cm-2 and shows excellent stability for 43 h, exhibiting the potential for actual application. The good performance can be assigned to N-doped graphene-decorated NiCo alloy and mesoporous NiCoMoO nano-sheet, which not only increase the intrinsic activity and expose abundant catalytic activity sites, but also enhance its chemical and mechanical stability. This work thus could provide a promising material for industrial hydrogen production.

Oxygen-Deficient Cobalt-Based Oxides for Electrocatalytic Water Splitting

An apparent increased interest has been recently devoted towards the previously untrodden path for anionic point defect engineering of electrocatalytic surfaces. The role of vacancy engineering in improving photo- and electrocatalytic activities of transition metal oxides (TMOs) has been widely reported. In particular, oxygen vacancy modulation on electrocatalysts of cobalt-based TMOs has seen a fresh spike of research work due to the substantial improvements they have shown towards oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Oxygen vacancy engineering is an effective scheme to quintessentially tune the electronic structure and charge transport, generate secondary active surface phases, and modify the surface adsorption/desorption behavior of reaction intermediates during water splitting. Based on contemporary efforts for inducing oxygen vacancies in a variety of cobalt oxide types, this work addresses facile and environmentally benign synthesis strategies, characterization techniques, and detailed insight into the intrinsic mechanistic modulation of electrocatalysts. It is our foresight that appropriate utilization of the principles discussed herein will aid researchers in rationally designing novel materials that can outperform noble metal-based electrocatalysts. Ultimately, future electrocatalysis implementation for selective seawater splitting is believed to depend on regulating the surface chemistry of active and stable TMOs.

Dual-functioning porous catalysts: robust electro-oxidation of small organic molecules and water electrolysis using bimetallic Ni/Cu foams

The simultaneous co-deposition of Cu within the matrix of Ni foams (utilizing DHBT) increases their intrinsic catalytic activity towards water electrolysis, urea oxidation reaction (UOR), and glycerol oxidation reaction (GOR) in alkaline media.

One-step electrodeposited 3D porous NiCoSe2 nanosheet array for high-performance asymmetric supercapacitors

3D porous nanosheet arrays are desirable structures for supercapacitors due to their large surface and fast transportation for ions and electrons. However, their synthesis usually involves two or more steps, which is not only time-consuming but also makes the in situ growth more difficult to achieve. In this work, 3D porous NiCoSe₂ nanosheet array were in situ synthesized on Ni foam by one-step electrodeposition, and then employed as a supercapacitor electrode for the first time. The electrodeposited NiCoSe₂ electrode displays a high specific capacity of 520 C g^-1 at 1 A g^-1 and good rate capability of 53.7% with a 30-fold increase to 30 A g^-1. In addition, an asymmetric supercapacitor (ASC) device was assembled with NiCoSe₂ and activated carbon as the binder-free positive and negative electrode, respectively. The ASC exhibits a high specific energy of 44.4 Wh kg^-1 at a specific power of 776.7 W kg^-1, and outstanding cycling stability of 133% after 10000 cycles. Most importantly, the energy storage mechanism of NiCoSe₂ was proposed. This is mainly due to the significantly increased electroactive surface area and superior electron transfer properties of NiCoSe₂, which can compensate for the capacity decay of NiCoSe₂ induced by Se and Co loss after cycling.

A bifunctional nanoporous Ni-Co-Se electrocatalyst with a superaerophobic surface for water and hydrazine oxidation

The sluggish kinetics of the oxygen evolution reaction (OER) has severely hindered the energetic convenience of water splitting. Thus, developing a highly efficient catalyst for the OER and replacing the OER with hydrazine oxidation (HzOR) are effective strategies for water electrolysis to achieve sustainable hydrogen production. Herein, bifunctional nanosheet arrays Ni0.6Co0.4Se with a porous structure were fabricated on Ni foam (NF) by the bubble dynamic template method during electrodeposition. Compared with CoSe2 and NiSe2, Ni0.6Co0.4Se exhibits excellent electrocatalytic performance for both the OER and HzOR. A low overpotential of only 249 mV is required to drive 10 mA cm-2, and a retention rate of nearly 100% after 24 h at 10 mA cm-2 is observed for Ni0.6Co0.4Se towards the OER. By substituting the OER by HzOR, an extremely high current density of 300 mA cm-2 at 0.4 V vs. RHE and a retention rate of 86.8% at 200 mA cm-2 after 12 h can be achieved. Interestingly, the mechanistic reason for the enhanced catalytic ability of Ni0.6Co0.4Se was studied, which is associated with the synergistic effects of Ni and Co, large ECSA, high electrical conductivity and most importantly the superaerophobic nature induced by the porous structure of Ni0.6Co0.4Se. The non-noble metal bifunctional electrocatalyst demonstrates a promising potential for application in both the OER and HzOR.