Development of a novel method of NiCoP alloy coating for electrocatalytic hydrogen evolution reaction in alkaline media

Development of a free-standing flexible electrode for efficient overall water-splitting performance via electroless deposition of iron-nickel-cobalt on polyacrylonitrile-based carbon cloth

Developing cost-effective and highly efficient electrodes for the oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) is crucial, particularly for alkaline OER and HER. Herein, electroless plating of iron-nickel-cobalt (Fe-Ni-Co) electrocatalyst on a flexible polyacrylonitrile (PAN)-based carbon cloth (CC) was performed to synthesize a free-standing catalytic electrode for bifunctional electrocatalysts. The three-dimensional porous backbone of PAN-based CC and the synergistic effect between Fe-Ni-Co and corresponding hydroxides result in outstanding OER and HER activities, that is low overpotentials of 230 and 150 mV at 10 mA cm-2 and Tafel slopes of 63 and 57.1 mV dec-1, respectively. Additionally, a complete alkaline electrolyzer was constructed using Fe-Ni-Co plated PAN-based CC as both the cathode and anode. When operated at 10 mA cm-2, this setup enabled efficient water splitting at a low potential of 1.57 V. This study provides new opportunities for the development of advanced Fe-Ni-Co electrocatalyst with superior bifunctional OER and HER performance and cost-effectiveness that are suitable for integration into PAN-based CC via electroless plating.

Influences of Partial Destruction of Ti-MOFs on Photo(electro)catalytic H2 Evolution by Dominating Role of Charge Carrier Trapping over Surface Area

The design of water-stable photo and electrocatalysts of metal-organic frameworks (MOFs) for its promising catalytic applications at long-term irradiations or persisted current loads is extremely necessary but still remains as challenging. A limited number of reports on Ti-MOF-based catalysts for water splitting are only available to explain and understand the correlation between the nature of materials and MOFs array. Herein, spherical Ti-MOFs and corresponding partially annealed hollow core-shell Ti-MOFs (Ti-MOF/D) are designed and the correlation with their photo(electro)catalytic water splitting performance is evaluated. The switchable valence state of Ti for the Ti-MOF as a function of molecular bonding is the possible reason behind the observed photocatalytic hydrogen generation and light-harvesting ability of the system. Besides, the defect state, solid core-shell mesoporous structure, and active sites of Ti-MOF help to trap the charge carriers and the reduction of the recombination process. This phenomenon is absent for hollow core-shells Ti-MOF/D spheres due to the rigid TiO₂ outer surface although there is a contradiction in surface area with Ti-MOF. Considering the diversity of Ti-MOF and Ti-MOF/D, further novel research can be designed using this way to manipulate their properties as per the requirements.

Hydrogen Evolution Reaction Performance of Ni-Co-Coated Graphene-Based 3D Printed Electrodes

Additive manufacturing has been a very promising topic in recent years for research and development studies and industrial applications. Its electrochemical applications are very popular due to the cost-effective rapid production from the environmentally friendly method. In this study, three-dimensional (3D) printed electrodes are prepared by Ni and Co coatings in different molar ratios. Different Ni/Co molar ratios (x:y) of the Ni/Co/x:y alloys are prepared as 1:1, 1:4, and 4:1 and they are named Ni/Co/1:1, Ni/Co/4:1, and Ni/Co/1:4, respectively. According to the results, when the 3D electrode samples are coated with Ni and Co at different molar ratios, the kinetic performance of the NiCo-coated 3D electrode samples for hydrogen evolution reaction is enhanced compared to that of the uncoated 3D electrode sample. The results indicate that the Ni/Co/1:4-coated 3D electrode has the highest kinetic activity for hydrogen evolution reactions (HERs). The calculated Tafel's slope and overpotential value (η₁₀) for HER are determined as 164.65 mV/dec and 101.92 mV, respectively. Moreover, the Ni/Co/1:4-coated 3D electrode has an 81.2% higher current density than the other electrode. It is observed that the 3D printing of the electrochemical electrodes is very promising when they are coated with Ni-Co metals in different ratios. This study provides a new perspective on the use of 3D printed electrodes for high-performance water electrolysis.

Optimization of Oxygen Evolution Reaction with Electroless Deposited Ni-P Catalytic Nanocoating

The low efficiency of water electrolysis mostly arises from the thermodynamic uphill oxygen evolution reaction. The efficiency can be greatly improved by rationally designing low-cost and efficient oxygen evolution anode materials. Herein, we report the synthesis of Ni-P alloys adopting a facile electroless plating method under mild conditions on nickel substrates. The relationship between the Ni-P properties and catalytic activity allowed us to define the best conditions for the electroless synthesis of highperformance Ni-P catalysts. Indeed, the electrochemical investigations indicated an increased catalytic response by reducing the thickness and Ni/P ratio in the alloy. Furthermore, the Ni-P catalysts with optimized size and composition deposited on Ni foam exposed more active sites for the oxygen evolution reaction, yielding a current density of 10 mA cm-2 at an overpotential as low as 335 mV, exhibiting charge transfer resistances of only a few ohms and a remarkable turnover frequency (TOF) value of 0.62 s-1 at 350 mV. The present study provides an advancement in the control of the electroless synthetic approach for the design and large-scale application of high-performance metal phosphide catalysts for electrochemical water splitting.

Facile synthesis of Fe-doped CoP nanosheet arrays wrapped by graphene for overall water splitting

The development of durable, beneficial, and highly active non-precious metal-based electrocatalysts for hydrogen generation is a vital concern. This study proposes an effective strategy for the construction of Fe doped CoP nanosheet arrays wrapped by graphene (F_0.25CP-G) on nickel foam as an efficient electrocatalyst for the hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER). In this design, the final catalyst possesses a combination of the high conductivity of graphene, great surface porosity, and the intrinsic electrocatalytic activity of the F_0.25CP-G which results in high-performance electrocatalytic activity toward the HER and OER. Therefore, the as-synthesized F_0.25CP-G catalyst can achieve overpotentials of 66 mV and 230 mV for the HER and OER, respectively, in KOH at 10 mA cm^-2. Furthermore, a practical electrolyzer (F_0.25CP-G||F_0.25CP-G) exhibits a current density of 10 mA cm^-2 at 1.60 V along with good durability for 24 h.

Origin of Electrocatalytic Activity in Amorphous Nickel-Metalloid Electrodeposits

In transition metal-based alloys, the nonlinearity of the current at large cathodic potentials reduces the credibility of the linear Tafel slopes for the evaluation of electrocatalytic hydrogen activity. High-precision nonlinear fitting at low current densities describing the kinetics of electrochemical reactions due to charge transfer can overcome this challenge. To show its effectiveness, we introduce a glassy alloy with a highly asymmetric energy barrier: amorphous NiP electrocoatings (with different C and O inclusions) via changing the applied DC and pulsed current and NaH₂PO₂ content. The highest hydrogen evolution reaction (HER) activity with the lowest cathodic transfer coefficient α = 0.130 with high J₀ = -1.07 mA cm^-2 and the largest surface areas without any porosity are observed for the pulsed current deposition. The calculated α has a direct relation with morphology, composition, chemical state and coating thickness defined by the electrodeposition conditions. Here, a general evaluation criterion with practicality in assessment and high accuracy for electrocatalytic reactions applicable to different metallic alloy systems is presented.

Tuning of Surface Characteristics of Anodes for Efficient and Sustained Power Generation in Microbial Fuel Cells

The present study reports about the fabrication of a three-dimensional (3D) macroporous steel-based scaffold as an anode to promote specifically bacterial attachment and extracellular electron transfer to achieve power density as high as 1184 mW m^-2, which is far greater than that of commonly used 3D anode materials. The unique 3D open macroporous configuration of the anode and the microstructure generated by the composite coating provide voids for the 3D bacterial colonization of electroactive biofilms. This is attributed to the sizeable interfacial area per unit volume provided by the 3D corrugated electrode that enhanced the electrochemical reaction rate compared to that of the flat electrode, which favors the enhanced mass transfer and substrate diffusion at the electrode/electrolyte interface and thereby increases the charge transfer by reducing the electrode overpotential or interfacial resistance. In addition, bacterial infiltration into the interior of the anode renders large reaction sites for substrate oxidation without the concern of clogging and biofouling and thereby improves direct electron transfer. A very low overpotential (-27 mV) with a very low internal resistance (7.104 Ω cm²) is achieved with the fabricated microbial fuel cell (MFC) that has a modified 3D corrugated electrode. Thus, easier and faster charge transfer at the electrode-electrolyte interface is confirmed. The study presents a revolutionary practical approach in the development of highly efficient anode materials that can ensure easy scale-up for MFC applications.

Core-shell structured Co@CN nanocomposites as highly efficient dual function catalysts for reduction of toxic contaminants and hydrogen evolution reaction

In this study, we have reported nitrogen-doped graphite C coated Co nanocomposite (Co@CN) catalysts synthesized by one-step arc discharge method. The surface compositions, morphologies and the catalytic properties of the Co@CN nanocomposites were studied minutely. The results reveal that the prepared Co@CN nanocomposites have typical core-shell structure and show highly efficient catalytic performance in a reduction of 4-nitrophenol (4-NP), rhodamine and methylene blue. Their rate constant (K_app) is 0.074 s^-1 in a reduction of 4-NP, which is much higher than that of reported transition metal-based catalysts. Moreover, the overpotential of Co@CN is only 96 mV at a current density of 10 mA cm^-2 in alkaline solution, showing high electrocatalytic activities in the hydrogen evolution reaction. The excellent synergistic effect between nitrogen-doped graphite C shell and magnetic Co core enables the Co@CN nanocomposites catalysts to hold abundant active sites and to transmit rapidly electron ability, resulting in Co@CN nanocomposite catalysts having a highly efficient catalytic nature.