Formic acid oxidation on AuPd core-shell electrocatalysts: Effect of surface electronic structure

Toward Electrocatalytic Methanol Oxidation Reaction: Longstanding Debates and Emerging Catalysts

The study of direct methanol fuel cells (DMFCs) has lasted around 70 years, since the first investigation in the early 1950s. Though enormous effort has been devoted in this field, it is still far from commercialization. The methanol oxidation reaction (MOR), as a semi-reaction of DMFCs, is the bottleneck reaction that restricts the overall performance of DMFCs. To date, there has been intense debate on the complex six-electron reaction, but barely any reviews have systematically discussed this topic. To this end, the controversies and progress regarding the electrocatalytic mechanisms, performance evaluations as well as the design science toward MOR electrocatalysts are summarized. This review also provides a comprehensive introduction on the recent development of emerging MOR electrocatalysts with a focus on the innovation of the alloy, core-shell structure, heterostructure, and single-atom catalysts. Finally, perspectives on the future outlook toward study of the mechanisms and design of electrocatalysts are provided.

One-Pot Au@Pd Dendritic Nanoparticles as Electrocatalysts with Ethanol Oxidation Reaction

The one-pot synthesis strategy of Au@Pd dendrites nanoparticles (Au@Pd DNPs) was simply synthesized in a high-temperature aqueous solution condition where cetyltrimethylammonium chloride (CTAC) acted as a reducing and capping agent at a high temperature. The Au@Pd DNPs with highly monodisperse were shown in high yields by the Au:Pd rate. The nanostructure and optical and crystalline properties of the Au@Pd DNPs were characterized by UV–vis spectroscopy, transmission electron microscopy (TEM), and X-ray diffraction. The Au@Pd DNPs showed an efficient electrochemical catalytic performance rate toward the ethanol oxidation reaction (EOR) due to their nanostructures and Au:Pd rate.

Well-designed internal electric field from nano-ferroelectrics promotes formic acid oxidation on Pd

Pd-Based catalysts are considered the most efficient catalysts in direct formic acid fuel cells. However, the poisoning and dissolution of Pd in acidic systems limit its commercialization. Here, we propose an all-in-one solution for the anti-dissolution and anti-poisoning properties of palladium. A novel structured catalyst, Pd nanoparticles embedded in a carbon layer internally decorated with tourmaline nanoparticles (TNPs), is proposed for formic acid oxidation (FAO). The internal electric field strength of the catalysts is readily regulated by controlling the amount of TNPs. Remarkably, the prepared catalyst exhibits as high as 3.9 times mass activity (905 A g^-1) compared with the commercial Pd/C catalyst. The significant improvement in the electrocatalytic performance of the catalyst is mainly due to the polarized electric field of TNPs causing charge transfer from Pd to tourmaline, which weakens the O-H bond of HCOOH and the bond between Pd and CO_ad. Another advantage brought by the internal polarized electric field is that it facilitates water dissociation to produce OH_ad, thereby improving the anti-poisoning ability of the catalyst in acidic media. Moreover, the firmly anchored Pd nanoparticles can avoid dissolution and agglomeration during long-term use. 80.2% mass activity remained after the accelerated durability test.

Surface engineering of Rh-modified Pd nanocrystals by colloidal underpotential deposition for electrocatalytic methanol oxidation

The development of methods to control the surface structures of metallic nanocatalysts is of vital importance for their application as heterogeneous catalysts in chemical conversions of energy and environmental and chemical engineering. The underpotential deposition (UPD) phenomenon has received considerable interest as a tool for the controllable synthesis of metal nanocrystals and engineering their catalytic performances. Herein, the discovery of UPD of Rh on Pd nanocrystals is reported. More importantly, the UPD of Rh is explored as a strategy to direct the synthesis of Rh-modified Pd nanocrystals with controllable shapes and surface structures. The mechanism of the UPD of Rh on Pd is elucidated in terms of electronegativity difference considerations. Compared with pristine Pd octahedral nanocrystals and commercial carbon-supported Pd catalysts, the Rh-modified Pd octahedral nanocrystals exhibit remarkable electrocatalytic performances during the methanol oxidation reaction in alkaline media. Our discovery heralds a new paradigm for UPD-mediated growth of metal nanocrystals and may provide a mechanistic understanding for the guided design of other colloidal UPD systems in the synthesis and surface engineering of metal nanocrystals.

Flexible synthesis of Au@Pd core-shell mesoporous nanoflowers for efficient methanol oxidation

The design of bimetallic core-shell nanostructures with mesoporous surfaces is considered significant to strengthen the catalytic activity and stability for direct methanol fuel cells. Here, we report a flexible method to synthesize Au@Pd core-shell mesoporous nanoflowers (Au@mPd NFs) with Au core coated with mesoporous Pd nano-petals, in which polymeric micelle-assembled structures are used as templates to induce the formation of mesopores. Benefiting from the electronic and structural effects, Au@mPd NFs show excellent electrocatalytic activity and stability for methanol oxidation reaction in alkaline electrolytes. This study demonstrates a versatile strategy for the fabrication of core-shell mesoporous nanoflowers with adjustable composition.

Enhanced Formic Acid Oxidation over SnO2-decorated Pd Nanocubes

The formic acid oxidation reaction (FAOR) is one of the key reactions that can be used at the anode of low-temperature liquid fuel cells. To allow the knowledge-driven development of improved catalysts, it is necessary to deeply understand the fundamental aspects of the FAOR, which can be ideally achieved by investigating highly active model catalysts. Here, we studied SnO₂-decorated Pd nanocubes (NCs) exhibiting excellent electrocatalytic performance for formic acid oxidation in acidic medium with a SnO₂ promotion that boosts the catalytic activity by a factor of 5.8, compared to pure Pd NCs, exhibiting values of 2.46 A mg^-1 _Pd for SnO₂@Pd NCs versus 0.42 A mg^-1 _Pd for the Pd NCs and a 100 mV lower peak potential. By using ex situ, quasi in situ, and operando spectroscopic and microscopic methods (namely, transmission electron microscopy, X-ray photoelectron spectroscopy, and X-ray absorption fine-structure spectroscopy), we identified that the initially well-defined SnO₂-decorated Pd nanocubes maintain their structure and composition throughout FAOR. In situ Fourier-transformed infrared spectroscopy revealed a weaker CO adsorption site in the case of the SnO₂-decorated Pd NCs, compared to the monometallic Pd NCs, enabling a bifunctional reaction mechanism. Therein, SnO₂ provides oxygen species to the Pd surface at low overpotentials, promoting the oxidation of the poisoning CO intermediate and, thus, improving the catalytic performance of Pd. Our SnO _x -decorated Pd nanocubes allowed deeper insight into the mechanism of FAOR and hold promise for possible applications in direct formic acid fuel cells.

CO-Reductive and O2-Oxidative Annealing Assisted Surface Restructure and Corresponding Formic Acid Oxidation Performance of PdPt and PdRuPt Nanocatalysts

Formic acid oxidation reaction (FAOR) at anode counterpart incurs at substantial high overpotential, limiting the power output efficiency of direct formic acid fuel cells (DFAFCs). Despite intense research, the lack of high-performance nanocatalysts (NCs) for FAOR remains a challenge in realizing DFAFC technologies. To surmount the overpotential losses, it is desirable to have NCs to trigger the FAOR as close to the reversible conditions (i.e. with over-potential loss as close to zero as possible). Herein, Pd-based binary and ternary NCs consisting of PdPt and PdRuPt have been synthesized via the polyol reduction method on the carbon support. As prepared PdPt and PdRuPt NCs were further subjected to heat treatment (annealed) in CO (namely PdPt-CO and PdRuPt-CO) and O2 (namely PdPt-O2 and PdRuPt-O2) atmosphere at 473 K temperature. By cross-referencing results of electron microscopy and X-ray spectroscopy together with electrochemical analysis, the effects of heat treatment under CO-reductive and O2-oxidative conditions towards FAOR were schematically elucidated. Of special relevance, the mass activity (MA) of PdPt-CO, PdPt-O2, PdRuPt-CO, and PdRuPt-O2 NCs is 1.7/2.0, 1.3/2.2, 1.1/5.5, and 0.9/4.7 Amg-1 in the anodic/cathodic scan, respectively, which is 2~4-folds improved comparative to of as-prepared PdPt (1.0/1.9 Amg-1 in anodic/cathodic scan, respectively) and PdRuPt (0.9/1.4 Amg-1 in anodic/cathodic scan, respectively) NCs. Meanwhile, after chronoamperometric (CA) stability test up to 2000 s, PdPt-CO (72 mAmg-1) and PdRuPt-CO (213 mAmg-1) NCs exhibit higher MA compared to as-prepared PdPt (54 mAmg-1) and PdRuPt (62 mAmg-1) NCs, which is attributed to the increase of surface Pt composition, especially for PdRuPt-CO NC. Besides, the stability of PdPt-O2 (15 mAmg-1) and PdRuPt-O2 (22 mAmg-1) NCs is deteriorated as compared to that of as-prepared NCs due to severe oxidation in O2 atmosphere. Of utmost importance, we developed a ternary PdRuPt catalyst with ultra-low Pt content (~2 wt.%) and significantly improved FAOR performance than pure Pt catalysts. Moreover, we demonstrated that the FAOR performance can be further enhanced by more than 30% via a unique CO annealing treatment.

Promoting formic acid oxidation performance of Pd nanoparticles via Pt and Ru atom mediated surface engineering

The alteration of surface functional properties via incorporation of foreign atoms is supposed to be a key strategy for the enhanced catalytic performance of noble-metal based nanocatalysts (NCs). In the present study, carbon-supported palladium (Pd)-based NCs including Pd, PdPt and PdRuPt have been prepared via a polyol reduction method under the same reduction conditions as for formic acid oxidation reaction (FAOR) applications. By cross-referencing the results of the microscopic, spectroscopic and electrochemical analysis we demonstrated that adding a small amount of platinum (Pt) into Pd NCs (i.e. PdPt NCs) significantly promotes the FAOR performance as compared to that of Pd NCs via weakening the COads bond strength at a lower voltage (0.875 V vs. NHE) than Pd (0.891 V vs. NHE). Of special relevance, the PdPt NC shows a mass activity (MA) of 1.0 A mg-1 and 1.9 A mg-1, respectively, in the anodic and cathodic scan. These values are ∼1.7-fold (0.6 A mg-1) and ∼4.8-fold (0.4 A mg-1) higher than those of Pd NC. Moreover, PdPt NC retains a higher MA (54 mA mg-1) than that of Pd NC (9 mA mg-1) after chronoamperometric (CA) stability tests over 2000 s. Meanwhile, further addition of ruthenium (Ru) (i.e. PdRuPt NCs) outstandingly enhances the CO tolerance during the CA test via removal of adsorbed COads and thus shows the highest MA (62 mA mg-1) after CA testing, which is higher than that of PdPt (54 mA mg-1) and Pd (9 mA mg-1) NCs. The intriguing results obtained in this study have great significance to provide further strategic opportunities for tuning the surface electronic properties of Pd-based NCs to design Pd-based NCs with improved electrochemical performance.