Electrodeposition of self-supported Ni-Mo-P film on Ni foam as an affordable and high-performance electrocatalyst toward hydrogen evolution reaction

Engineering superhydrophilic Ni-Se-P on Ni-Co nanosheets-nanocones arrays for enhanced hydrogen production assisted by hydrazine oxidation reaction

The production of hydrogen gas as an environmentally friendly and emission-free fuel source, has emerged as the preeminent substitute for traditional fossil fuels. The demand for a viable and low-cost substitute of the anodic Oxygen Evolution Reaction (OER) in hydrogen gas production has led researchers to explore the Hydrazine Oxidation Reaction (HzOR), aiming to reduce overpotential. In this study, we present the synthesis of a NiSeP@NiCo/Cu electrocatalyst via electrodeposition method, offering precise control over parameter adjustments and an affordable price. The binder-free nanosheet structure of this electrocatalyst demonstrates improved performance in water electrolysis, resulting in potentials of -40 and -134 mV vs. Reversible Hydrogen Electrode (RHE) for Hydrogen Evolution Reaction (HER) and 0.041 and 0.194 V (vs. RHE) for HzOR (i = 10 and 100 mA.cm-2). The electrode has excellent features, including active electrochemical surface, synergistic effects among the elements, high stability, super-hydrophilicity and super-aerophobicity. The Bi-functional performance of electrode was tested in a two-electrode set for HER/HzOR, the cell voltage required to reach current densities of 10 and 100 mA.cm-2 were determined as 0.071 and 0.298 V respectively. On the whole, this work presents the excellent capabilities of the synthesized electrode (NiSeP@NiCo/Cu) for hydrogen gas production.

Electrodeposition synthesis of cobalt-molybdenum bimetallic phosphide on nickel foam for efficient water splitting

A reasonable design of excellent bifunctional catalyst is an effective strategy for large-scale hydrogen production. In this study, a two-stage electrodeposition method was used to prepare a crystalline-amorphous structure cobalt molybdenum phosphide layered particles with different sizes on a nickel foam (NF) substrate. Electron rearrangement at the Co/CoMoP2@CoMoO4 heterogeneous interface can reduce the reaction energy barrier for HER and OER, and accelerate the catalytic reaction kinetics. The doping of Mo can promote the synergistic effect between Co and Mo, thereby optimizing the Gibbs free energy of hydrogen adsorption/desorption. This layered arrangement of different size particles greatly improves the active area of the catalyst. In alkaline solution, achieving a current density of 10 mA cm-2 only required overpotentials of 40 mV for HER and 278 mV for OER, respectively. The cell voltage required for the CoMo-P/NF||CoMo-P/NF electrolytic cell is only 1.53 V at 10 mA cm-2. This study provides a reference for the rapid, efficient, and environmentally friendly preparation of high-activity water splitting catalysts with large surface areas.

Electrocatalytic hydrogenation of indigo by NiMoS: energy saving and conversion improving

An NiMo alloy bonded with sulfur (NiMoS) exhibits enhanced surface affinity toward water and organic molecules, thereby enhancing electrocatalytic hydrogenation (ECH) reactions through synergistic effects. In industrial processes, indigo, an ancient dye employed in the denim industry, is typically chemically reduced using sodium dithionite. However, this process generates an excess of toxic sulfide, which heavily contaminates the environment. ECH is a sustainable alternative for indigo reduction due to its reduced reliance on chemicals and energy consumption. In this study, carbon-felt (CF)-supported NiMoS was synthesized in a two-step process. First, the NiMo alloy was electrodeposited onto the CF surface, followed by sulfidation in an oven at 600 °C. NiMoS exhibits a larger electrochemically active surface area and a smaller charge transfer resistance compared to pure Ni and NiMo. Furthermore, NiMoS demonstrates excellent thermodynamic and kinetic properties for water splitting in strong alkaline solutions (1.0 M KOH). Additionally, optimal reaction conditions for the ECH of indigo were explored. Under the conditions of a 1.0 M KOH hydroxide medium with 10% methanol (v/v), an indigo concentration of 5 g L-1, a reaction temperature of 70 °C, and a current density of 10 mA cm-2, NiMoS/CF achieved remarkable improvements in both conversion (99.2%) and Faraday efficiency (38.1%). The results of this experimental work offer valuable insights into the design and application of novel catalytic materials for the ECH of vat dyes, opening up new possibilities for sustainable and environmentally friendly processes in the dye industry.

Highly efficient Ni-Mo-P composite rare earth elements electrode as electrocatalytic cathode for oil-based drill sludge treatment

It is considered an effective strategy to improve electrochemical performance that introducing rare elements into metal catalysts, which would provide abundant electrochemical active sites and be a benefit for redox reactions. A new Ni-Mo-P composite electrode material modified with rare earth elements (light rare earth Nd and heavy rare earth Yb) was prepared, evaluating the current density of direct current electrodeposition, the doping ratio of Yb and Nd, and the cyclic voltammetry deposition (CVD) cycle numbers on electrode structure and electrochemical performance. The results showed that the electrode has the most obvious amorphous state, the lowest hydrogen evolution overpotential (41.5 mV vs Ag/AgCl) and charge transfer resistance (15.74 Ω/cm²), and remarkable stability when the molar ratio of Yb and Nd was 8:2 and the 20 cycle numbers under the CVD condition. The electrochemical performance and characterization of the electrode showed that there was a good synergistic effect between rare earth elements (Yb, Nd) and Ni-Mo-P alloys. The oil-based drill sludge (OBDS) treatment indicated that the organic matter content is significantly reduced by using the above-modified electrode as the cathode, and the COD and petroleum removal rate can reach up to 85.4 ± 1.2% and 66.2 ± 5.9%. The effect of degradation for aliphatic hydrocarbon was better than aromatic hydrocarbons and no other intermediates are produced during the degradation, which may eventually mineralize the organic matter. This research provided technical support for the preparation of new Ni-Mo-P electrodes modified with rare earth elements and confirmed that electrocatalytic technology was a suitable method for OBDS treatment.

Three-Dimensional Au(NiMo)/Ti Catalysts for Efficient Hydrogen Evolution Reaction

In this study, NiMo catalysts that have different metal loadings in the range of ca. 28-106 µg cm^-2 were electrodeposited on the Ti substrate followed by their decoration with a very low amount of Au-crystallites in the range of ca. 1-5 µg cm^-2 using the galvanic displacement method. The catalytic performance for hydrogen evolution reaction (HER) was evaluated on the NiMo/Ti and Au(NiMo)/Ti catalysts in an alkaline medium. It was found that among the investigated NiMo/Ti and Au(NiMo)/Ti catalysts, the Au(NiMo)/Ti-3 catalyst with the Au loading of 5.2 µg cm^-2 gives the lowest overpotential of 252 mV for the HER to reach a current density of 10 mA·cm^-2. The current densities for HER increase ca. 1.1-2.7 and ca. 1.1-2.2 times on the NiMo/Ti and Au(NiMo)/Ti catalysts, respectively, at -0.424 V, with an increase in temperature from 25 °C to 75 °C.

Paired Electrolysis of Acrylonitrile and 5-Hydroxymethylfurfural for Simultaneous Generation of Adiponitrile and 2,5-Furandicarboxylic Acid

The classic acrylonitrile (AN) electrohydrodimerization (EHD) to adiponitrile (ADN) process produces oxygen on the anode side. The oxygen evolution reaction (OER) is energy consuming, and O2 is of low value and has security issues while directly contacting with organic molecules. Herein, by replacing OER with 5-hydroxymethylfurfural oxidation reaction (HMFOR), we report paired electrolysis of AN and HMF for simultaneous generation of ADN and 2,5-furandicarboxylic acid (FDCA). On the anode side, the electrodeposited amorphous NiMoP film-covered nickel foam efficiently boosted HMFOR activity by enlarging the electrochemically active surface area (ECSA) via in situ selective removal of Mo and P on the surface. On the cathode side, addition of dimethylformamide (DMF) as a cosolvent enhanced the reaction efficiency of ANEHD by forming a single-phase electrolyte that offers better interaction between AN and the electrode. The ANEHD–HMFOR paired system shows excellent generation rates of FDCA (0.018 gFDCA·h−1·cm−2) and ADN (0.017 gADN·h−1·cm−2) at a high cell current (160 mA). An amount of 1 kWh of electricity can produce 2.91 mol of ADN and 0.53 mol of FDCA with 107.1% Faraday efficiency.

Electrodeposition: An efficient method to fabricate self-supported electrodes for electrochemical energy conversion systems

The development of electrocatalysts for energy conversion systems is essential for alleviating environmental problems and producing useful energy sources as alternatives to fossil fuels. Improving the catalytic performance and stability of electrocatalysts is a major challenge in the development of energy conversion systems. Moreover, understanding their electrode structure is important for enhancing the energy efficiency. Recently, binder-free self-supported electrodes have been investigated because the seamless contact between the electrocatalyst and substrate minimizes the contact resistance as well as facilitates fast charge transfer at the catalyst/substrate interface and high catalyst utilization. Electrodeposition is an effective and facile method for fabricating self-supported electrodes in aqueous solutions under mild conditions. Facile fabrication without a polymer binder and controlability of the compositional and morphological properties of the electrocatalyst make electrodeposition methods suitable for enhancing the performance of energy conversion systems. Herein, we summarize recent research on self-supported electrodes fabricated by electrodeposition for energy conversion reactions, particularly focusing on cathodic reactions of electrolyzer system such as hydrogen evolution, electrochemical CO2 reduction, and electrochemical N2 reduction reactions. The deposition conditions, morphological and compositional properties, and catalytic performance of the electrocatalyst are reviewed. Finally, the prospective directions of electrocatalyst development for energy conversion systems are discussed.

An efficient Ni-P amorphous alloy electrocatalyst with a hierarchical structure toward borohydride oxidation

Nickel has been widely researched in the electrooxidation of borohydride due to its low cost and abundant reserves, but its catalytic activity and stability need to be improved for practical application. In this work, a Ni and P deposited nickel foam (Ni-P@NF) catalyst electrode with a unique hierarchical structure is prepared by a simple one-step electrodeposition method. The structure, morphology, and catalytic performances of Ni-P@NF are investigated systematically. The results show that Ni-P@NF exhibits excellent catalytic activity, stability, and durability during borohydride electrooxidation. On the Ni-P@NF catalyst electrode, the current density for borohydride oxidation can reach 225 mA cm-2; the fuel utilization is up to 84% and 97% of the initial current is maintained even after 500 cycles of cyclic voltammetry (CV), while a traditional H-type direct sodium borohydride fuel cell (DBFC) assembled with a Ni-P@NF catalyst anode can deliver a maximum power density of 52.5 mW cm-2 and an open circuit potential of 1.87 V. These merits can be attributed to the unique hierarchical structure of the Ni-P catalyst and the introduction of phosphorus. The results also show that the Ni-P@NF catalyst has certain application potential in DBFCs.

Pulse Electrodeposition of a Superhydrophilic and Binder-Free Ni-Fe-P Nanostructure as Highly Active and Durable Electrocatalyst for Both Hydrogen and Oxygen Evolution Reactions

Development and fabrication of electrodes with favorable electrocatalytic activity, low-cost, and excellent electrocatalytic durability are one of the most important issues in the hydrogen production area using the electrochemical water splitting process. We use the pulse electrodeposition method as a versatile and cost-effective approach to synthesize three-dimensional Ni-Fe-P electrocatalysts on nickel nanostructures under various applied frequencies and duration times, in which nanostructures exhibit excellent intrinsic electrocatalytic activity. Benefiting from the three-dimensional structure, as well as the simultaneous presence of the three elements nickel, iron, and phosphorus, the electrode fabricated at the optimal conditions has indicated outstanding electrocatalytic activity with a η₁₀ of 66 and 198 mV for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), respectively, in a 1.0 M KOH solution. Also, the water electrolysis cell constructed with this electrode and tested as a bifunctional electrode exhibited 1.508 V for 10 mA cm^-2 in overall water splitting. In addition, the lowest amount of potential change in 100 mA cm^-2 was observed for HER and OER, indicating excellent electrocatalytic stability. This study proposes a binder-free and economical technique for the synthesis of three-dimensional electrocatalysts.

Defect Engineering of Molybdenum-Based Materials for Electrocatalysis

Molybdenum-based electrocatalysts have been widely applied in electrochemical energy conversion reactions. The essential roles of defects, including doping, vacancies, grain boundaries, and dislocations in improving various electrocatalytic performances have been reported. This review describes the latest development of defect engineering in molybdenum-based materials for hydrogen evolution, oxygen reduction, oxygen evolution, and nitrogen reduction reactions. The types of defects, preparation methods, characterization techniques, and applications of molybdenum-based defect materials are elucidated. Finally, challenges and future research directions for these types of materials are also discussed.