Graphene bubble film encapsulated Si@C hollow spheres as a durable anode material for lithium storage

Design of dual carbon encapsulated porous micron silicon composite with compact surface for enhanced reaction kinetics of lithium-ion battery anodes

Developing high-performance composites with fast charging and superior cycle life is paramount for lithium-ion batteries (LIBs). Herein, we synthesized a double-shell carbon-coated porous structure composite with a compact surface (P-Si@rGO@C) using low-cost commercial micron-sized silicon (Si) instead of nanoscale silicon. Results reveal that the unique P-Si@rGO@C features high adaptability to volume expansion, accelerates electron/ion transmission rate, and forms a stable solid electrolyte interphase (SEI) film. This phenomenon arises from the synergistic effect of abundant internal voids and an external double-layer carbon shell with a dense surface. Specifically, the P-Si@rGO@C anode exhibits a high initial coulombic efficiency (ICE) (88.0 %), impressive rate-capability (612.1 mAh/g at 2C), and exceptional long-term cyclability (972.2 mAh/g over 500 cycles at 0.5C). Further kinetic studies elucidate the diffusion-capacitance hybrid energy storage mechanism and reveal an improved Li+ diffusion coefficient (from 3.47 × 10-11 to 2.85 × 10-9 cm2 s-1). Ex-situ characterization confirms the crystal phase change of micron-sized Si and the formation of a stable LiF-rich SEI. Theoretical calculations support these findings by demonstrating an enhancement in the adsorption ability of Si to Li+ (from -0.89 to -0.97 eV) and a reduction in the energy migration barrier (from 0.35 to 0.18 eV). Additionally, practical LixSi powder is shown to increase the ICE of full cells from 67.4 % to 87.9 %. Furthermore, a pouch cell utilizing the prelithiated P-Si@rGO@C anode paired with LiNi1/3Co1/3Mn1/3O2 (NCM111) cathode delivers a high initial reversible capacity of 7.2 mAh and 76.8 % capacity retention after 100 cycles. This work provides insights into the application of commercial silicon-aluminum alloy powder in the anode of high-energy LIBs.

Stress-Relief Engineering in a N-Doped C-Modified Hierarchical Nanoporous Si Anode with a Microcurved Pore Wall Structure for Enhanced Lithium Storage

The commercialization of alloy-type anodes has been hindered by rapid capacity degradation due to volume fluctuations. To address this issue, stress-relief engineering is proposed for Si anodes that combines hierarchical nanoporous structures and modified layers, inspired by the phenomenon in which structures with continuous changes in curvature can reduce stress concentration. The N-doped C-modified hierarchical nanoporous Si anode with a microcurved pore wall (N-C@m-HNP Si) is prepared from inexpensive Mg-55Si alloys using a simple chemical etching and heat treatment process. When used as the anode for lithium-ion batteries, the N-C@m-HNP Si anode exhibits initial charge/discharge specific capacities of 1092.93 and 2636.32 mAh g-1 at 0.1 C (1 C = 3579 mA g-1), respectively, and a stable reversible specific capacity of 1071.84 mAh g-1 after 200 cycles. The synergy of the hierarchical porous structure with a microcurved pore wall and the N-doped C-modified layer effectively improves the electrochemical performance of N-C@m-HNP Si, and the effectiveness of stress-relief engineering is quantitatively analyzed through the theory of elastic bending of thin plates. Moreover, the formation process of Li15Si4 crystals, which causes substantial mechanical stress, is investigated using first-principles molecular dynamic simulations to reveal their tendency to occur at different scales. The results demonstrate that the hierarchical nanoporous structure helps to inhibit the transformation of amorphous LixSi into metastable Li15Si4 crystals during lithiation.

Integrating highly active graphite nanosheets into microspheres for enhanced lithium storage properties of silicon

Integrating silicon (Si) and graphitic carbon into micron-sized composites by spray-drying holds great potential in developing advanced anodes for high-energy-density lithium-ion batteries (LIBs). However, common graphite particles as graphitic carbon are always too large in three-dimensional size, resulting in inhomogeneous hybridization with nanosized Si (NSi); in addition, the rate capability of graphite is poor owing to sluggish intercalation kinetics. Herein, we integrated graphite nanosheets (GNs) with NSi to prepare porous NSi-GN-C microspheres by spray-drying and subsequent calcination with the assistance of glucose. Two-dimensional GNs with average thickness of ∼80 nm demonstrate superior lithium storage capacity, high conductivity, and flexibility, which could improve the electronic transfer kinetics and structural stability. Moreover, the porous structure buffers the volume expansion of Si during the lithiation process. The obtained NSi-GN-C microspheres manifest excellent electrochemical performance, including high initial coulombic efficiency of 85.9%, excellent rate capability of 94.4% capacity retention after 50 repeated high-rate tests, and good cyclic performance for 500 cycles at 1.0 A g-1. Kinetic analysis and in situ impedance spectra reveal dominant pseudocapacitive behavior with rapid and stable Li+ insertion/extraction processes. Ex situ morphology characterization demonstrates the ultra-stable integrated structure of the NSi-GN-C. The highly active GN demonstrates great potential to improve the lithium storage properties of Si, which provides new opportunity for constructing high-performance anodes for LIBs.

One-step synthesis of uniformly distributed SiOx-C composites as stable anodes for lithium-ion batteries

SiO_x is one of the most promising anode materials for lithium-ion batteries (LIBs), due to its high theoretical capacity and low cost. However, the huge volume expansion and low electron/ion diffusion rate hinder its further commercial applications. Herein, a simple molecular polymerization method is developed to synthesize N,P co-doped SiO_x-C composites (denoted as SiO_x-C@CNT), in which SiO_x and carbon are uniformly dispersed at the atomic level, and the embedded carbon nanotubes improve the lithium ion diffusion kinetics. Benefiting from the unique structure, the SiO_x-C@CNT composites exhibit a high reversible capacity of 848 mA h g^-1 at 0.1 A g^-1 and long cycling stability (84.0% capacity retention after 1500 cycles). More impressively, the LiCoO₂∥SiO_x-C@CNT full battery also exhibits stable cycle life (only 4.7% capacity loss after 300 cycles at 1 C). These results show the application potential of the SiO_x-C@CNT anode in LIBs.

The Effect of Silicon Grade and Electrode Architecture on the Performance of Advanced Anodes for Next Generation Lithium-Ion Cells

To increase the specific capacity of anodes for lithium-ion cells, advanced active materials, such as silicon, can be utilized. Silicon has an order of magnitude higher specific capacity compared to the state-of-the-art anode material graphite; therefore, it is a promising candidate to achieve this target. In this study, different types of silicon nanopowders were introduced as active material for the manufacturing of composite silicon/graphite electrodes. The materials were selected from different suppliers providing different grades of purity and different grain sizes. The slurry preparation, including binder, additives, and active material, was established using a ball milling device and coating was performed via tape casting on a thin copper current collector foil. Composite electrodes with an areal capacity of approximately 1.70 mAh/cm² were deposited. Reference electrodes without silicon were prepared in the same manner, and they showed slightly lower areal capacities. High repetition rate, ultrafast laser ablation was applied to these high-power electrodes in order to introduce line structures with a periodicity of 200 µm. The electrochemical performance of the anodes was evaluated as rate capability and operational lifetime measurements including pouch cells with NMC 622 as counter electrodes. For the silicon/graphite composite electrodes with the best performance, up to 200 full cycles at a C-rate of 1C were achieved until end of life was reached at 80% relative capacity. Additionally, electrochemical impedance spectroscopies were conducted as a function of state of health to correlate the used silicon grade with solid electrolyte interface (SEI) formation and charge transfer resistance values.

Enhanced Electrochemical Performance and Safety of Silicon by a Negative Thermal Expansion Material of ZrW2O8

Silicon (Si) faces big challenges in serious volume changes for applications in spite of its high theoretical capacity. Herein, a novel and facile method was proposed to decrease the volume change by simultaneously in situ absorbing the generated heat of only Si using a negative thermal expansion (NTE) material of ZrW₂O₈. The Si modified with 2 wt % of ZrW₂O₈ exhibits excellent structural integrity, electrochemical performance, and safety under various conditions, especially at elevated temperatures. Its reversible capacities can remain 1187.2 mA h g^-1 after 50 cycles and 643.8 mA h g^-1 after 100 cycles at 2 A g^-1 (∼199 and ∼190% higher than that of Si, respectively) at 25 °C. In addition, 930.6 mA h g^-1 is maintained after 50 cycles at 60 °C (∼219% higher than that of Si). As current densities increase to 2 and 4 A g^-1, the values still remain 1389.4 and 757.5 mA h g^-1, respectively, much higher than that of Si. Furthermore, the strain of Si is reduced by 37.2% using ZrW₂O₈ at 60 °C. Various products were analyzed, and the possible enhanced mechanism was discussed using multiple techniques. These findings exhibit significant potential for the improvement of energy materials using NTE materials by combining thermal effects and volume changes as well as the improved interface behavior.