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Zhao J, Cai F, Wang B, Ren J, Guo Z, Du Y, Helal MH, El-Bahy ZM, Wang Z, Sha J. Advances and future perspectives on silicon-based anodes for lithium-ion batteries. Adv Colloid Interface Sci 2025; 343:103543. [PMID: 40382850 DOI: 10.1016/j.cis.2025.103543] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/20/2024] [Revised: 04/17/2025] [Accepted: 05/05/2025] [Indexed: 05/20/2025]
Abstract
Silicon (Si)-based anode has emerged as the most promising anode material for next-generation lithium-ion batteries (LIBs) due to its high specific capacity, suitable operating potential and abundant natural reserves. Nevertheless, the drastic volume effect of Si particles during lithiation/delithiation leads to particle pulverization, electrode structure collapse, and solid electrolyte interfacial (SEI) film instability, which results in a rapid reversible capacity degradation of Si-based anodes. It is essential to deeply analyze the failure mechanism of silicon-based electrodes and explore suitable improvement methods to achieve higher capacity retention. Herein, we systematically summarize the improvement strategies for Si-based anodes, including regulating material particle size, optimizing structure and composition, and exploring new binders, along with their enhancement mechanisms. In addition, the preparation of high-performance Si-based electrodes based on newly developed 3D printing technology in recent years is discussed. Lastly, several possible directions and emerging challenges for Si anode are presented to facilitate further improvement in practical applications. Overall, this review is expected to provide basic understanding and insights into the practical application of Si-based materials in next-generation LIBs negative electrodes.
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Affiliation(s)
- Junkai Zhao
- Key Laboratory of Inorganic Chemistry in Universities of Shandong, Department of Chemistry and Chemical Engineering, Jining University, Qufu 273155, China
| | - Feipeng Cai
- Energy Research Institute of Shandong Academy of Sciences, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250014, China
| | - Bo Wang
- Energy Research Institute of Shandong Academy of Sciences, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250014, China
| | - Juanna Ren
- College of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China; Department of Mechanical and Construction Engineering, Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST, UK
| | - Zhanhu Guo
- Department of Mechanical and Construction Engineering, Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST, UK
| | - Yien Du
- Department of Chemistry and Chemical Engineering, Jinzhong University, Jinzhong 030619, China
| | - Mohamed H Helal
- Center for Scientific Research and Entrepreneurship, Northern Border University, Arar 73213, Saudi Arabia
| | - Zeinhom M El-Bahy
- Department of Chemistry, Faculty of Science, Al-Azhar University, Nasr City 11884, Cairo, Egypt
| | - Zhaolong Wang
- School of Energy Science and Engineering, Harbin Institute of Technology, Harbin 150001, China.
| | - Jingquan Sha
- Key Laboratory of Inorganic Chemistry in Universities of Shandong, Department of Chemistry and Chemical Engineering, Jining University, Qufu 273155, China.
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Shen T, Ma Y, Zhang X. Urea-Formaldehyde Strengthened by Polyvinyl Alcohol: Impact on Mulch Film Properties and Cucumber Cultivation. Polymers (Basel) 2025; 17:1277. [PMID: 40363061 PMCID: PMC12073705 DOI: 10.3390/polym17091277] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/20/2025] [Revised: 04/26/2025] [Accepted: 04/26/2025] [Indexed: 05/15/2025] Open
Abstract
To address the problem of environmental pollution caused by the extensive use of low-density polyethylene (LDPE) mulch film, this study developed a novel sprayable mulch using natural fibers and biodegradable polymers. Urea-formaldehyde resin (UF), strengthened with polyvinyl alcohol (PVA), was used as a modifier to induce beneficial physicochemical structural changes in PVA-modified urea-formaldehyde (PUF) resins. Characterization of these resins was conducted using Fourier transformation infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). Preparation of the biodegradable mulch was conducted using Xuan paper waste residue (XP) as an enhancer, with PUF as the auxiliary agent. The resulting film (PUF-XP) was examined for differences in thickness, morphological characterization, and rate of weight loss, and the effects of different covering films on cucumber growth, root development, soil temperature, and weed control were evaluated. Characterization reveals that when the PVA content was 4% (W4UF), the film had the lowest free formaldehyde content (0.26%) and highest elongation at break (5.70%). In addition, W4UF could easily undergo thermal degradation at 278.4 °C and possessed a close-knit, three-dimensional structural network. W4UF was then mixed with paper powder and water in various proportions to produce three mulch films (BioT1, BioT2, and BioT3) that demonstrated excellent water retention and heat preservation and inhibited weed growth by 68.8-96.8%. Compared to no mulching (NM), BioT1 increased both the specific root length and root density, as well as improved the plant height, stem diameter, and total biomass of the cucumbers by 43.5%, 34.1%, and 33.9%, respectively. Therefore, a mass ratio of paper powder, water, and W4UF of 1:30:2 produced a biodegradable mulch film that could be used as an alternative to LDPE, mitigating the environmental pollution rendered by synthetic plastic mulch films and offering the potential for a sustainable agricultural application.
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Affiliation(s)
| | | | - Xueyan Zhang
- College of Enology and Horticulture, Ningxia University, Helanshan Xilu No. 489, Yinchuan 750021, China; (T.S.)
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Wang W, Li X, Chen X, Sun M, Wang G. Aqueous Binder with Self-Emulsifying Characteristics for Practical Si/C Anode in Lithium-Ion Batteries. Chemistry 2025; 31:e202403924. [PMID: 39791927 DOI: 10.1002/chem.202403924] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/23/2024] [Revised: 12/30/2024] [Accepted: 01/07/2025] [Indexed: 01/12/2025]
Abstract
Silicon/carbon (Si/C) materials have achieved commercial applications as a solution to the problems of large volume expansion and short lifespan of silicon-based anodes in lithium-ion batteries. However, the potential risk of structural fracture and localized differences in surface adsorption properties lead to difficulties in maintaining the structural integrity of Si/C anodes using conventional binders during repeated lithiation/delithiation. Herein, an aqueous binder (PVA-g-M) based on polyvinyl alcohol (PVA) grafted methacrylic acid (MAA) obtained by self-emulsifying emulsion polymerization is reported. The introduction of carboxyl groups of MAA enables PVA-g-M to form more hydrogen bonds, thereby enhancing both the cohesion of the binder film and its adhesion to silicon-based surface. Simultaneously, the methyl-containing segments of MAA can wet the carbon-based surface, thereby enhancing the adhesion of PVA-g-M to carbonaceous materials. In addition, the hydroxyl groups on both the PVA segments and the silicon surface can be esterified with the carboxyl groups during the heat treatment, thus further improving the bonding strength. As-prepared Si/C anodes with PVA-g-M binder can significantly inhibit the electrode volume expansion and maintain high structural integrity during cycling as well as form SEIs with high lithium fluoride content, showing excellent cycling stability (81.1 % capacity retention after 300 cycles).
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Affiliation(s)
- Wenqiang Wang
- Shanghai Engineering Research Center of Hierarchical Nanomaterials, Shanghai Key Laboratory of Advanced Polymeric Materials, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai, 200237, China
| | - Xvfeng Li
- Shanghai Engineering Research Center of Hierarchical Nanomaterials, Shanghai Key Laboratory of Advanced Polymeric Materials, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai, 200237, China
| | - Xiaofeng Chen
- Shanghai Engineering Research Center of Hierarchical Nanomaterials, Shanghai Key Laboratory of Advanced Polymeric Materials, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai, 200237, China
| | - Minqiang Sun
- Shanghai Engineering Research Center of Hierarchical Nanomaterials, Shanghai Key Laboratory of Advanced Polymeric Materials, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai, 200237, China
- Shanghai Energy New Materials Technology Co., Ltd, Shanghai, 201399, China
| | - Gengchao Wang
- Shanghai Engineering Research Center of Hierarchical Nanomaterials, Shanghai Key Laboratory of Advanced Polymeric Materials, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai, 200237, China
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Huang W, Wang Y, Lv L, Li X, Wang Y, Zheng W, Zheng H. Prefabrication of "Trinity" Functional Binary Layers on a Silicon Surface to Develop High-Performance Lithium-Ion Batteries. ACS NANO 2023; 17:2669-2678. [PMID: 36695560 DOI: 10.1021/acsnano.2c10698] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/17/2023]
Abstract
The silicon (Si) anode is widely recognized as the most prospective next-generation anode. To promote the application of Si electrodes, it is imperative to address persistent interface side reactions caused by the huge volume expansion of Si particles. Herein, we introduce beneficial groups of the optimized binder and electrolyte on the Si surface by a co-dissolution method, realizing a "trinity" functional layer composed of azodicarbonamide and 4-nitrobenzenesulfonyl fluoride (AN). The "trinity" functional AN interfacial layer induces beneficial reductive decomposition reactions of the electrolyte and forms a hybrid solid-electrolyte interphase (SEI) skin layer with uniformly distributed organic/inorganic components, which can enhance the mechanical strength of the overall electrode, restrain harmful electrolyte depletion reactions, and maintain efficient ion/electron transport. Hence, the optimized Si@AN11 electrode retains 1407.9 mAh g-1 after 500 cycles and still delivers 1773.5 mAh g-1 at 10 C. In stark contrast, Si anodes have almost no reserved capacity at the same test conditions. Besides, the LiNi0.5Co0.2Mn0.3O2//Si@AN11 full-cell maintains 141.2 mAh g-1 after 350 cycles. This work demonstrates the potential of developing multiple composite artificial layers to modulate the SEI properties of various next-generation electrodes.
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Affiliation(s)
- Weibo Huang
- College of Energy & Collaborative Innovation Center of Suzhou Nano Science and Technology, Soochow University, Suzhou, Jiangsu 215006, People's Republic of China
| | - Yan Wang
- College of Energy & Collaborative Innovation Center of Suzhou Nano Science and Technology, Soochow University, Suzhou, Jiangsu 215006, People's Republic of China
- Huaying New Energy Materials. Co., Suzhou, Jiangsu 215000, People's Republic of China
| | - Linze Lv
- College of Energy & Collaborative Innovation Center of Suzhou Nano Science and Technology, Soochow University, Suzhou, Jiangsu 215006, People's Republic of China
| | - Xiang Li
- College of Energy & Collaborative Innovation Center of Suzhou Nano Science and Technology, Soochow University, Suzhou, Jiangsu 215006, People's Republic of China
| | - Yueyue Wang
- College of Energy & Collaborative Innovation Center of Suzhou Nano Science and Technology, Soochow University, Suzhou, Jiangsu 215006, People's Republic of China
| | - Wei Zheng
- Huaying New Energy Materials. Co., Suzhou, Jiangsu 215000, People's Republic of China
| | - Honghe Zheng
- College of Energy & Collaborative Innovation Center of Suzhou Nano Science and Technology, Soochow University, Suzhou, Jiangsu 215006, People's Republic of China
- Huaying New Energy Materials. Co., Suzhou, Jiangsu 215000, People's Republic of China
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Luo H, Zhang X, Wang Z, Zhang L, Xu C, Huang S, Pan W, Cai W, Zhang Y. Vanadium-Tailored Silicon Composite with Furthered Ion Diffusion Behaviors for Longevity Lithium-Ion Storage. ACS APPLIED MATERIALS & INTERFACES 2023; 15:4166-4174. [PMID: 36648025 DOI: 10.1021/acsami.2c21884] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/17/2023]
Abstract
As one of the promising anode materials, silicon has attracted much attention due to its high theoretical specific capacity (∼3579 mAh g-1) and suitable lithium alloying voltage (0.1-0.4 V). Nevertheless, the enormous volume expansion (∼300%) in the process of lithium alloying has a great negative effect on its cyclic stability, which seriously restricts the large-scale industrial preparation of silicon anodes. Herein, we design a facile synthesis strategy combining vanadium doping and carbon coating to prepare a silicon-based composite (V-Si@C). The prepared V-Si@C composite does not merely show improved conductivity but also improved electrochemical kinetics, attributed to the enlarged lattice spacing by V doping. Additionally, the superiority of this doping strategy accompanied by microstructure change is embodied in the relieved volume changes during the repeated charging/discharging process. Notably, the initial capacity of the advanced V-Si@C electrode is 904 mAh g-1 (1 A g-1) and still holds at 1216 mAh g-1 even after 600 cycles, showing superior electrochemical performance. This study offers an alternative direction for the large-scale preparation of high-performance silicon-based anodes.
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Affiliation(s)
- Hang Luo
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
| | - Xuemei Zhang
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
| | - Ziyang Wang
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
| | - Luxi Zhang
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
| | - Changhaoyue Xu
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
| | - Sizhe Huang
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
| | - Wei Pan
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
| | - Wenlong Cai
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
| | - Yun Zhang
- Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu610064, P. R. China
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