1
|
Wu Y, Tang X, He H, Luo Q, Fu W, Hou Q, Zhang H. Synthesis of Co 3Fe 7/CoFe 2O 4 incorporated porous carbon catalysts via molten salt method: applications in the oxygen reduction reaction and 4-nitrophenol reduction. RSC Adv 2025; 15:10884-10895. [PMID: 40201206 PMCID: PMC11977103 DOI: 10.1039/d5ra00893j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/07/2025] [Accepted: 04/01/2025] [Indexed: 04/10/2025] Open
Abstract
Developing high-performance, multifunctional non-precious metal catalysts is essential for enhancing the efficiency of future energy utilization. In this study, four types of magnetic, recyclable Co3Fe7/CoFe2O4 incorporated porous carbon composite catalysts were synthesized using citric acid as the carbon source and ammonium chloride (NH4Cl) as the salt medium. Iron and cobalt salts, in four different proportions, were uniformly incorporated using freeze-drying technology and subsequently processed through in situ calcination. Among the synthesized catalysts, Co3Fe7/CoFe2O4@NC-1, demonstrated outstanding catalytic reduction performance, with a reaction rate constant (k) of 0.031 min-1, along with excellent cycle stability for 4-NP. The resulting Co3Fe7/CoFe2O4@NC-3 catalyst exhibited good ORR activity in an alkaline medium (E onset = 0.99 V, E 1/2 = 0.83 V, J L = -5.2 mA cm-2), along with long-term durability and resistance to methanol poisoning. These hybrid materials hold promise as non-precious metal electrocatalysts for fuel cell ORRs and introduce a new class of catalytic candidates for 4-NP reduction.
Collapse
Affiliation(s)
- Yanling Wu
- School of Civil Engineering, Shandong Jiaotong University Jinan 250357 China
- National United Engineering Laboratory for Biomedical Material Modification Dezhou 251100 China
| | - Xi Tang
- School of Civil Engineering, Shandong Jiaotong University Jinan 250357 China
| | - Hui He
- School of Civil Engineering, Shandong Jiaotong University Jinan 250357 China
| | - Qingyuan Luo
- School of Civil Engineering, Shandong Jiaotong University Jinan 250357 China
| | - Wenkai Fu
- School of Civil Engineering, Shandong Jiaotong University Jinan 250357 China
| | - Qinggao Hou
- School of Civil Engineering, Shandong Jiaotong University Jinan 250357 China
| | - Haijun Zhang
- Department of Vascular & Intervention, Tenth Peoples' Hospital of Tongji University Shanghai 200072 China
| |
Collapse
|
2
|
Guo S, Yu S, Chen F, Wang L, Guo M, Ren T, Zhang C, Li C. Direct methanol fuel cell with enhanced oxygen reduction performance enabled by CoFe alloys embedded into N-doped carbon nanofiber and bamboo-like carbon nanotube. J Colloid Interface Sci 2023; 652:429-439. [PMID: 37604054 DOI: 10.1016/j.jcis.2023.08.104] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/13/2023] [Revised: 08/12/2023] [Accepted: 08/16/2023] [Indexed: 08/23/2023]
Abstract
The exploration of cost-effective electrocatalysts with high catalytic activity and methanol tolerance to replace precious metal catalysts in the oxygen reduction reaction (ORR) is highly desirable for direct methanol fuel cells (DMFCs). Herein, we report a novel complex composed of a CoFe alloy with a modulated electronic structure confined to nitrogen-doped carbon nanofiber (NCNF) and bamboo-like carbon nanotube (BCNT) by tuning the molar ratio of Co and Fe (CoFe@NCNF/BCNT). The synthetized catalysts possess one-dimensional (1D) mesoporous structure, high specific surface area, and rich pyridinic-N content. Notably, the Co1Fe1@NCNF/BCNT and Co1Fe3@NCNF/BCNT (Co:Fe ≈ 1:1 and 1:3) exhibited enhanced oxygen reduction activity and methanol tolerance, compared to unmodified samples. In addition, alkaline DMFCs containing Co1Fe1@NCNF/BCNT and Co1Fe3@NCNF/BCNT presented high power density (29.10 and 31.11 mW cm-2), exceeding that of Pt/C-modified DMFC (27.23 mW cm-2). Furthermore, the Co1Fe1@NCNF/BCNT-catalyzed DMFC exhibited high stability. This improved catalytic activity can be attributed to the rich surface area, controllable alloy composition, optimized N configuration, and favorable electronic interaction. The as-developed CoFe@NCNF/BCNT with multifunctional components may open a new avenue for designing highly active cathode catalysts for various fuel cells.
Collapse
Affiliation(s)
- Shiquan Guo
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Shuyan Yu
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Fei Chen
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Le Wang
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Man Guo
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Tingli Ren
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Chong Zhang
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Congju Li
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China.
| |
Collapse
|
3
|
Zhao D, Zhang L, Zuo S, Lv X, Zhao M, Sun P, Sun X, Liu TL. Developing Superior Hydrophobic 3D Hierarchical Electrocatalysts Embedding Abundant Catalytic Species for High Power Density Zn-Air Battery. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2023; 19:e2206067. [PMID: 36720012 DOI: 10.1002/smll.202206067] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/04/2022] [Revised: 12/27/2022] [Indexed: 05/04/2023]
Abstract
It is essential but still challenging to design and construct inexpensive, highly active bifunctional oxygen electrocatalysts for the development of high power density zinc-air batteries (ZABs). Herein, a CoFe-S@3D-S-NCNT electrocatalyst with a 3D hierarchical structure of carbon nanotubes growing on leaf-like carbon microplates is designed and prepared through chemical vapour deposition pyrolysis of CoFe-MOF and subsequent hydrothermal sulfurization. Its 3D hierarchical structure shows excellent hydrophobicity, which facilitates the diffusion of oxygen and thus accelerates the oxygen reduction reaction (ORR) kinetic process. Alloying and sulfurization strategies obviously enrich the catalytic species in the catalyst, including cobalt or cobalt ferroalloy sulfides, their heterojunction, core-shell structure, and S, N-doped carbon, which simultaneously improve the ORR/OER catalytic activity with a small potential gap (ΔE = 0.71 V). Benefiting from these characteristics, the corresponding liquid ZABs show high peak power density (223 mW cm-2 ), superior specific capacity (815 mA h gZn -1 ), and excellent stability at 5 mA cm-2 for ≈900 h. The quasi-solid-state ZABs also exhibit a very high peak power density of 490 mW cm-2 and an excellent voltage round-trip efficiency of more than 64%. This work highlights that simultaneous composition optimization and microstructure design of catalysts can effectively improve the performance of ZABs.
Collapse
Affiliation(s)
- Dafu Zhao
- College of Materials and Chemical Engineering, College of Mechanical and Power Engineering, Key Laboratory of Inorganic Nonmetallic Crystalline and Energy Conversion Materials, China Three Gorges University, Yichang, 443002, China
- Hubei Three Gorges Laboratory, Yichang, Hubei, 443007, China
| | - Liping Zhang
- Department of Chemistry and Biochemistry, Utah State University, Logan, UT 84322, USA
| | - Siyu Zuo
- College of Materials and Chemical Engineering, College of Mechanical and Power Engineering, Key Laboratory of Inorganic Nonmetallic Crystalline and Energy Conversion Materials, China Three Gorges University, Yichang, 443002, China
- Hubei Three Gorges Laboratory, Yichang, Hubei, 443007, China
| | - Xiaowei Lv
- College of Materials and Chemical Engineering, College of Mechanical and Power Engineering, Key Laboratory of Inorganic Nonmetallic Crystalline and Energy Conversion Materials, China Three Gorges University, Yichang, 443002, China
- Hubei Three Gorges Laboratory, Yichang, Hubei, 443007, China
| | - Meiyun Zhao
- College of Materials and Chemical Engineering, College of Mechanical and Power Engineering, Key Laboratory of Inorganic Nonmetallic Crystalline and Energy Conversion Materials, China Three Gorges University, Yichang, 443002, China
- Hubei Three Gorges Laboratory, Yichang, Hubei, 443007, China
| | - Panpan Sun
- College of Materials and Chemical Engineering, College of Mechanical and Power Engineering, Key Laboratory of Inorganic Nonmetallic Crystalline and Energy Conversion Materials, China Three Gorges University, Yichang, 443002, China
- Hubei Three Gorges Laboratory, Yichang, Hubei, 443007, China
| | - Xiaohua Sun
- College of Materials and Chemical Engineering, College of Mechanical and Power Engineering, Key Laboratory of Inorganic Nonmetallic Crystalline and Energy Conversion Materials, China Three Gorges University, Yichang, 443002, China
- Hubei Three Gorges Laboratory, Yichang, Hubei, 443007, China
| | - Tianbiao Leo Liu
- Department of Chemistry and Biochemistry, Utah State University, Logan, UT 84322, USA
| |
Collapse
|
4
|
Guo S, Liu Y, Sun Y, Li C. Heterostructure-induced enhanced oxygen catalysis behavior based on metal cobalt coupled with compound anchored on N-doped carbon nanofiber for microbial fuel cell. J Colloid Interface Sci 2023; 636:305-316. [PMID: 36638570 DOI: 10.1016/j.jcis.2023.01.013] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/02/2022] [Revised: 12/31/2022] [Accepted: 01/04/2023] [Indexed: 01/09/2023]
Abstract
High-efficiency oxygen reduction reaction (ORR) electrocatalyst in microbial fuel cells (MFCs) is important to boost the power production efficiency and reduce overall cost. Herein, we demonstrate a novel nitrogen (N)-doped carbon nanofiber (N-CNF) supported metal and metal compound heterostructure derived from metal-organic frameworks (MOFs), which endows superior electrocatalytic activity by optimizing the coupling modulation effect. The resulting cobalt/cobalt phosphide and cobalt/cobalt sulfide nanoparticles embedded in N-doped carbon nanofiber (Co/CoP/Co2P@N-CNF, Co/CoS2@N-CNF) present superior ORR activity and methanol tolerance. Moreover, the assembled MFCs modified with Co/CoP/Co2P@N-CNF and Co/CoS2@N-CNF composite also achieve higher power density (375.16 and 400.06 mW m-2) as well as coulombic efficiency (11.2 %, 12.4 %), superior than that of Pt/C electrode (333.70 mW m-2, 10.4 %). Impressively, the Co/CoS2@N-CNF electrode exhibits long-term stability and durability in dual-chamber MFCs. A high-performance heterostructure cathode with an effective strategy for bridging nanocatalysis and practical MFCs is reported and presented.
Collapse
Affiliation(s)
- Shiquan Guo
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Yuanfeng Liu
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Yaxin Sun
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China
| | - Congju Li
- School of Energy and Environmental Engineering, University of Science and Technology Beijing, Beijing 100083, China; Beijing Key Laboratory of Resource-oriented Treatment of Industrial Pollutants, Beijing 100083, China; Energy Conservation and Environmental Protection Engineering Research Center in Universities of Beijing, Beijing 100083, China.
| |
Collapse
|
5
|
Electrospinning-Based Carbon Nanofibers for Energy and Sensor Applications. APPLIED SCIENCES-BASEL 2022. [DOI: 10.3390/app12126048] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/04/2023]
Abstract
Carbon nanofibers (CNFs) are the most basic structure of one-dimensional nanometer-scale sp2 carbon. The CNF’s structure provides fast current transfer and a large surface area and it is widely used as an energy storage material and as a sensor electrode material. Electrospinning is a well-known technology that enables the production of a large number of uniform nanofibers and it is the easiest way to mass-produce CNFs of a specific diameter. In this review article, we introduce an electrospinning method capable of manufacturing CNFs using a polymer precursor, thereafter, we present the technologies for manufacturing CNFs that have a porous and hollow structure by modifying existing electrospinning technology. This paper also discusses research on the applications of CNFs with various structures that have recently been developed for sensor electrode materials and energy storage materials.
Collapse
|