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Hu J, Zhao M, Li C, Sun Z, Gong Z, Ma D. Deep dewatering of oily sludge: Mechanism, characterization, and pretreatment technology. ENVIRONMENTAL RESEARCH 2025; 266:120473. [PMID: 39608431 DOI: 10.1016/j.envres.2024.120473] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/12/2024] [Revised: 10/11/2024] [Accepted: 11/25/2024] [Indexed: 11/30/2024]
Abstract
Oily sludge, characterized by its high organic pollution, poses significant challenges for treatment and disposal due to its high proportion of bound water and elevated viscosity from petroleum hydrocarbons. This study focuses on the deep dewatering of oily sludge, examining the role of internal bound water and the pretreatment mechanisms involved. The deep dewatering process is categorized into two main areas: liberation of bound water and modification of physicochemical properties. (1) Bound water is primarily found in two major categories: water bound within proteins, EPS, and cells through hydrophilic interactions, and water within an oil-water emulsion structure facilitated by inorganic particles. (2) Physicochemical properties: The formation of flocs in oily sludge is crucial for effective dewatering, while creating dewatering channels in later stages enhances efficiency. Advanced oxidation and emerging demulsification technologies are also discussed, summarizing the latest research. The significant potential of electric fields in the deep dewatering of oily sludge is emphasized, offering valuable insights for future advancements.
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Affiliation(s)
- Junjie Hu
- School of Environmental Science and Engineering, Tianjin University, Tianjin, 300350, China
| | - Miaomiao Zhao
- School of Environmental Science and Engineering, Tianjin University, Tianjin, 300350, China
| | - Chen Li
- School of Environmental Science and Engineering, Tianjin University, Tianjin, 300350, China
| | - Zeying Sun
- School of Environmental Science and Engineering, Tianjin University, Tianjin, 300350, China
| | - Zhiyang Gong
- School of Environmental Science and Engineering, Tianjin University, Tianjin, 300350, China
| | - Degang Ma
- School of Environmental Science and Engineering, Tianjin University, Tianjin, 300350, China.
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Huang X, Wang J, Xue F, Zhao X, Shi Z, Liang Q, Wang H, Zhao Z. Investigating the Dewatering Efficiency of Sewage Sludge with Optimized Ratios of Electrolytic Manganese Residue Components. MATERIALS (BASEL, SWITZERLAND) 2024; 17:3605. [PMID: 39063897 PMCID: PMC11278772 DOI: 10.3390/ma17143605] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/18/2024] [Revised: 07/14/2024] [Accepted: 07/18/2024] [Indexed: 07/28/2024]
Abstract
As an industrial waste residue, Electrolytic Manganese Residue (EMR) can greatly promote sludge dewatering and further particle-size optimization can significantly strengthen sludge dewaterability. In this study, the effects of ammonium sulfate, calcium sulphate dihydrate, and manganese carbonate in EMR on sludge dewatering performance were investigated using the response surface optimization method. It was found that the optimized ratio of three components in EMR was 1.0:1.6:2.2 based on capillary suction time (CST), specific resistance of filtration (SRF), and zeta potential of dewatered sludge. The composition ratio of particle-size optimized EMR was modified based on the above optimization, resulting in a significant increase in sludge dewatering performance (CST and SRF reduced by 8.7% and 11.2%, respectively). Compared with those in original sludge, the content of bound extracellular polymeric substances in the conditioned sludge with optimized ratio was drastically reduced while that of soluble extracellular polymeric substances was slightly increased, which was in accordance with the decline of fluorescence intensity. These findings indicated the disintegration of extracellular polymeric substances, the enhancement of hydrophobicity, and dewatering properties of the sludge. In summary, optimized EMR can effectively intensify the dewaterability of sludge, providing a competitive solution for dewatering and further disposal of sludge.
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Affiliation(s)
- Xuquan Huang
- Engineering Research Center of Eco-Environment in Three Gorges Reservoir Region, Ministry of Education, China Three Gorges University, Yichang 443002, China; (X.H.); (X.Z.); (H.W.)
- College of Hydraulic and Environmental Engineering, China Three Gorges University, Yichang 443002, China
- Key Laboratory of Solid Waste Disposal and Resource Utilization, China Three Gorges University, Yichang 443002, China
| | - Jun Wang
- Engineering Research Center of Eco-Environment in Three Gorges Reservoir Region, Ministry of Education, China Three Gorges University, Yichang 443002, China; (X.H.); (X.Z.); (H.W.)
- College of Hydraulic and Environmental Engineering, China Three Gorges University, Yichang 443002, China
| | - Fei Xue
- Engineering Research Center of Eco-Environment in Three Gorges Reservoir Region, Ministry of Education, China Three Gorges University, Yichang 443002, China; (X.H.); (X.Z.); (H.W.)
- College of Hydraulic and Environmental Engineering, China Three Gorges University, Yichang 443002, China
- Key Laboratory of Solid Waste Disposal and Resource Utilization, China Three Gorges University, Yichang 443002, China
| | - Xiaorong Zhao
- Engineering Research Center of Eco-Environment in Three Gorges Reservoir Region, Ministry of Education, China Three Gorges University, Yichang 443002, China; (X.H.); (X.Z.); (H.W.)
- College of Hydraulic and Environmental Engineering, China Three Gorges University, Yichang 443002, China
- Key Laboratory of Solid Waste Disposal and Resource Utilization, China Three Gorges University, Yichang 443002, China
| | - Ziyao Shi
- Engineering Research Center of Eco-Environment in Three Gorges Reservoir Region, Ministry of Education, China Three Gorges University, Yichang 443002, China; (X.H.); (X.Z.); (H.W.)
- College of Hydraulic and Environmental Engineering, China Three Gorges University, Yichang 443002, China
| | - Qingyang Liang
- Engineering Research Center of Eco-Environment in Three Gorges Reservoir Region, Ministry of Education, China Three Gorges University, Yichang 443002, China; (X.H.); (X.Z.); (H.W.)
- College of Hydraulic and Environmental Engineering, China Three Gorges University, Yichang 443002, China
| | - Haojie Wang
- Engineering Research Center of Eco-Environment in Three Gorges Reservoir Region, Ministry of Education, China Three Gorges University, Yichang 443002, China; (X.H.); (X.Z.); (H.W.)
- College of Hydraulic and Environmental Engineering, China Three Gorges University, Yichang 443002, China
| | - Ziyu Zhao
- School of Environment and Architecture, University of Shanghai for Science and Technology, Shanghai 200093, China
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Yang Y, Yang X, Chen Y, Li X, Yang Q, Li Y, Ma P, Zhang H, Xu S. Response surface optimization of sludge dewatering process: synergistic enhancement by ultrasonic, chitosan and sludge-based biochar. WATER SCIENCE AND TECHNOLOGY : A JOURNAL OF THE INTERNATIONAL ASSOCIATION ON WATER POLLUTION RESEARCH 2024; 89:1630-1646. [PMID: 38619894 DOI: 10.2166/wst.2024.080] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/08/2023] [Accepted: 02/20/2024] [Indexed: 04/17/2024]
Abstract
Due to the colloidal stability, the high compressibility and the high hydration of extracellular polymeric substances (EPS), it is difficult to efficiently dehydrate sludge. In order to enhance sludge dewatering, the process of ultrasonic (US) cracking, chitosan (CTS) re-flocculation and sludge-based biochar (SBB) skeleton adsorption of water-holding substances to regulate sludge dewaterability was proposed. Based on the response surface method, the prediction model of the specific resistance to filtration (SRF) and sludge cake moisture content (MC) was established. The US cracking time and the dosage of CTS and SBB were optimized. The results showed that the optimal parameters of the three were 5.08 s, 10.1 mg/g dry solids (DS) and 0.477 g/g DS, respectively. Meantime, the SRF and MC were 5.4125 × 1011 m/kg and 76.8123%, which significantly improved the sludge dewaterability. According to the variance analysis, it is found that the fitting degree of SRF and MC model is good, which also confirms that there is significant interaction and synergy between US, CTS and SBB, and the contribution of CTS and SBB is greater. Moreover, the process significantly improves the sludge's calorific value and makes its combustion more durable.
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Affiliation(s)
- Yahong Yang
- School of Civil Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China; Wenzhou Engineering Institute of Pump & Value, Lanzhou University of Technology, Wenzhou, Zhejiang 325105, China E-mail:
| | - Xingfeng Yang
- School of Civil Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China; School of Environmental and Chemical Engineering, Organic Compound Pollution Control Engineering, Ministry of Education, Shanghai University, Shanghai 200444, China
| | - Yirong Chen
- School of Civil Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China; Wenzhou Engineering Institute of Pump & Value, Lanzhou University of Technology, Wenzhou, Zhejiang 325105, China
| | - Xiaowei Li
- School of Environmental and Chemical Engineering, Organic Compound Pollution Control Engineering, Ministry of Education, Shanghai University, Shanghai 200444, China
| | - Qiyong Yang
- College of Resources & Environment, Jiujiang University, Jiujiang, Jiangxi 332005, China
| | - Yangying Li
- School of Civil Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China; Wenzhou Engineering Institute of Pump & Value, Lanzhou University of Technology, Wenzhou, Zhejiang 325105, China
| | - Pengjing Ma
- School of Civil Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China; Wenzhou Engineering Institute of Pump & Value, Lanzhou University of Technology, Wenzhou, Zhejiang 325105, China
| | - Huining Zhang
- School of Civil Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China
| | - Shenghui Xu
- School of Civil Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China
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Wei Y, Xu D, Xu M, Zheng P, Fan L, Leng L, Kapusta K. Hydrothermal liquefaction of municipal sludge and its products applications. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 908:168177. [PMID: 37923270 DOI: 10.1016/j.scitotenv.2023.168177] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/31/2023] [Revised: 10/25/2023] [Accepted: 10/26/2023] [Indexed: 11/07/2023]
Abstract
Hydrothermal liquefaction (HTL) is an effective medium-temperature, high-pressure thermochemical process to dispose municipal sludge (MS), and biocrude (a crude bio-oil) is its main product. Many efforts are continued extensively to improve conversion efficiency and to promote industrial application of this technology. This work focuses on critical influencing factors (e.g., reaction temperature, residence time, atmosphere, solvent, catalyst, and pretreatment) and fundamental transformation mechanisms of main components (i.e., lipids, proteins, and carbohydrates) in MS HTL. It also analyzes migration behavior of heavy metals during MS HTL, which can provide a reference for subsequent recovery of nutrients from HTL products. Moreover, the applications of MS HTL products are systematically expounded, and potential challenges and opportunities are highlighted as well. It is necessary to develop advanced methods of catalyst recovery and innovative biocrude upgrading methods so as to reduce HTL investment and operating costs. Reusing aqueous phase and solid phase products as reaction medium and catalyst carrier separately after MS HTL is feasible to realize resource utilization of MS. This information can provide valuable guidance to promote MS HTL industrialization.
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Affiliation(s)
- Ya Wei
- Key Laboratory of Thermo-Fluid Science & Engineering, Ministry of Education, School of Energy and Power Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, China
| | - Donghai Xu
- Key Laboratory of Thermo-Fluid Science & Engineering, Ministry of Education, School of Energy and Power Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, China.
| | - Mingxin Xu
- Key Laboratory of Thermo-Fluid Science & Engineering, Ministry of Education, School of Energy and Power Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, China
| | - Peiyao Zheng
- Key Laboratory of Thermo-Fluid Science & Engineering, Ministry of Education, School of Energy and Power Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi Province 710049, China
| | - Liangliang Fan
- Key Laboratory of Poyang Lake Environment and Resource Utilization, Ministry of Education, School of Resources, Environmental & Chemical Engineering, Nanchang University, Nanchang 330031, China
| | - Lijian Leng
- School of Energy Science and Engineering, Central South University, Changsha 410083, China
| | - Krzysztof Kapusta
- Główny Instytut Górnictwa, Central Mining Institute, Plac Gwarków 1, 40-166 Katowice, Poland
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Zhang C, Yang X, Tan X, Wan C, Liu X. Sewage sludge treatment technology under the requirement of carbon neutrality: Recent progress and perspectives. BIORESOURCE TECHNOLOGY 2022; 362:127853. [PMID: 36037839 DOI: 10.1016/j.biortech.2022.127853] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/26/2022] [Revised: 08/21/2022] [Accepted: 08/22/2022] [Indexed: 06/15/2023]
Abstract
In the context of climate policies that advocate carbon neutrality, carbon emission reduction provides a new restriction in evaluating the waste activated sludge (WAS) treatment technologies and procedures. This review provides an overview of current researches and development efforts in WAS treatment, focusing on the dual attributes of WAS as contaminants and resources. Firstly, the improved technical requirements posed by heavy metals, micro(nano) plastics, or other emerging plastics in WAS are studied. Furthermore, in terms of carbon emission reduction, the applications and limitations of widely deployed WAS treatment technologies are discussed. Based on carbon neutrality requirements, the anaerobic co-digestion and co-pyrolysis technologies are comprehensively discussed from the views of pollutants removing efficiencies, enhancement methods, carbon emissions, and resource recovery. Finally, a workable new route for WAS treatment is proposed for future technological advancement and engineering innovation.
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Affiliation(s)
- Chen Zhang
- Shanghai Municipal Engineering Design Institute (Group) Co., LTD., Shanghai 200092, China
| | - Xue Yang
- Shanghai Municipal Engineering Design Institute (Group) Co., LTD., Shanghai 200092, China
| | - Xuejun Tan
- Shanghai Municipal Engineering Design Institute (Group) Co., LTD., Shanghai 200092, China
| | - Chunli Wan
- Department of Environmental Science and Engineering, Fudan University, Shanghai 200438, China
| | - Xiang Liu
- Department of Environmental Science and Engineering, Fudan University, Shanghai 200438, China.
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Diagnostic Method for Enhancing Nitrogen and Phosphorus Removal in Cyclic Activated Sludge Technology (CAST) Process Wastewater Treatment Plant. WATER 2022. [DOI: 10.3390/w14142253] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Ensuring the stable operation of urban wastewater treatment plants (WWTPs) and achieving energy conservation and emission reduction have become serious problems with the improvement of national requirements for WWTP effluent. Based on a wastewater quality analysis, identification of the contaminant removal, and a simulation and optimization of the wastewater treatment process, a practical engineering diagnosis method for the cyclic activated sludge technology process of WWTPs in China and an optimal control scheme are proposed in this study. Results showed that exceeding the standard of effluent nitrogen and phosphorus due to unreasonable process cycle setting and insufficient influent carbon source is dangerous. The total nitrogen removal rate increased by 9.5% and steadily increased to 67% when agitation was added to the first 40 min of the cycle. Additionally, the total phosphorus (TP) was reduced to 0.27 mg/L after replacing the phosphorus removal agent polyferric sulfate with polyaluminum iron. The corresponding increase in the TP removal rate to 97% resulted in a reduction in the treatment cost by 0.008 CNY/t.
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