Carbon dioxide-mediated thermochemical conversion of banner waste using cobalt oxide catalyst as a strategy for plastic waste treatment

Production of C5-C12 olefins by catalytic pyrolysis of low-density polyethylene with MCM-41 in CO2/N2

The current high volume of plastic waste, but low recycling rate, has led to environmental pollution and wasted energy. Greenhouse gas CO2 can facilitate thermal cracking to dehydrogenate waste plastics, and has potential value for producing olefins. In this work, the pyrolysis properties of low-density polyethylene (LDPE) were studied by thermogravimetric analysis and Py-GC/MS. The effect of the pyrolysis atmosphere, using N2 or CO2, with various MCM-41 catalyst ratios on pyrolysis product distribution, were investigated. The experimental results show that the olefin selectivity under a N2 atmosphere was from 30.32 % to 44.66 % which increased as the MCM-41 catalyst was increased. Under a CO2 atmosphere, the olefin selectivity reached a maximum of 60.39 %. The Boudouard reaction was also enhanced by the introduction of CO2. The carbon content of the subdivided olefins showed that in CO2, the promotion of C5-C12 olefins was relatively weak when non-catalyzed or at low catalytic ratios, but increased significantly at higher MCM-41 catalyst ratios. With a ratio of LDPE: MCM-41 = 5:4, the CO2 atmosphere showed the greatest promotion of C5-C12 olefins over N2, with an increase of 14.66 % compared to N2, representing a 48.54 % yield of the liquid product. Producing C5-C12 olefins under these conditions maximized energy efficiency. These results show that catalytic pyrolysis of LDPE under a CO2 atmosphere has great potential to produce C5-C12 olefins, which can be used to produce high-value chemicals such as naphtha and gasoline. This opens new opportunities for the chemical recycling of plastic waste.

Effects of Ni/Al2O3 catalyst treatment condition on thermocatalytic conversion of spent disposable wipes

Municipal solid waste (MSW) management is an essential municipal service. Proper waste treatment is an important part of the waste management. Thermocatalytic waste upcycling has recently gained great interest and attention as a method to extract value from waste, which potentially substitutes traditional waste treatment methods. This study aims at demonstrating the potential for thermocatalytic waste upcycling using spent disposable wipes as an MSW surrogate. Two different Ni/Al2O3 catalysts were prepared, treated under two different atmospheres (N2 and CO2). The catalyst treated in N2 (Ni/Al2O3-N2) exhibited a higher surface metallic Ni site than the catalyst treated in CO2 (Ni/Al2O3-CO2). The use of the Ni/Al2O3-N2 increased the yield of gas pyrolysate and decreased the yield of byproduct (e.g., wax), compared with no catalyst and the Ni/Al2O3-CO2. In particular, the Ni/Al2O3-N2 catalyst affected the generation of gaseous hydrogen (H2) by increasing the H2 yield by up to 102% in comparison with the other thermocatalytic systems. The highest H2 yield obtained with the Ni/Al2O3-N2 was attributed to the most surface metallic Ni sites. However, the Ni/Al2O3-N2 catalyst led to char having a lower higher heating value than the other catalysts due to its lowest carbon content. The results indicated that the reduction treatment environment for Ni/Al2O3 catalyst influences thermocatalytic conversion product yields of spent disposable wipes, including enhanced H2 production.

Electronic Supplementary Material

Supplementary material is available in the online version of this article at 10.1007/s11814-023-1461-8.

Plastic-Waste-Derived Char as an Additive for Epoxy Composite

Tremendous amounts of plastic waste are generated daily. The indiscriminate disposal of plastic waste can cause serious global environmental issues, such as leakages of microplastics into the ecosystem. Thus, it is necessary to find a more sustainable way to reduce the volume of plastic waste by converting it into usable materials. Pyrolysis provides a sustainable solution for the production of carbonaceous materials (e.g., char). Plastic-waste-derived char can be used as an additive in epoxy composites to improve the properties and performance of neat epoxy resins. This review compiles relevant knowledge on the potential of additives for epoxy composites originating from plastic waste. It also highlights the potential of plastic-waste-derived char materials for use in materials in various industries.

Upcycling textile waste using pyrolysis process

Rapidly changing fashion trends have generated tremendous amounts of textile waste globally. Textile waste is composed of a variety of substances (natural, synthetic, organic, and inorganic fibers). The inhomogeneity and complex nature of textile waste makes recycling economically challenging. Pyrolysis is a thermochemical process that transforms waste feedstocks of an inhomogeneous and complex nature into value added products (i.e., waste upcycling). This article provides a systematic review of the currently available and investigated pyrolysis processes to upcycle textile waste (e.g., material and energy recovery). The challenges in the pyrolysis process of textile waste are discussed, and relevant future research needs are recommended. Despite these challenges, pyrolysis will be an effective end-of-life option for textile waste if continuous research and development activities are conducted.

Pyrolysis of Denim Jeans Waste: Pyrolytic Product Modification by the Addition of Sodium Carbonate

Quickly changing fashion trends generate tremendous amounts of textile waste globally. The inhomogeneity and complicated nature of textile waste make its recycling challenging. Hence, it is urgent to develop a feasible method to extract value from textile waste. Pyrolysis is an effective waste-to-energy option to processing waste feedstocks having an inhomogeneous and complicated nature. Herein, pyrolysis of denim jeans waste (DJW; a textile waste surrogate) was performed in a continuous flow pyrolyser. The effects of adding sodium carbonate (Na₂CO₃; feedstock/Na₂CO₃ = 10, weight basis) to the DJW pyrolysis on the yield and composition of pyrolysates were explored. For the DJW pyrolysis, using Na₂CO₃ as an additive increased the yields of gas and solid phase pyrolysates and decreased the yield of liquid phase pyrolysate. The highest yield of the gas phase pyrolysate was 34.1 wt% at 800 °C in the presence of Na₂CO₃. The addition of Na₂CO₃ could increase the contents of combustible gases such as H₂ and CO in the gas phase pyrolysate in comparison with the DJW pyrolysis without Na₂CO₃. The maximum yield of the liquid phase pyrolysate obtained with Na₂CO₃ was 62.5 wt% at 400 °C. The composition of the liquid phase pyrolysate indicated that the Na₂CO₃ additive decreased the contents of organic acids, which potentially improve its fuel property by reducing acid value. The results indicated that Na₂CO₃ can be a potential additive to pyrolysis to enhance energy recovery from DJW.