Electrosynthesis of H2O2 through a two-electron oxygen reduction reaction by carbon based catalysts: From mechanism, catalyst design to electrode fabrication

Highly coordinative molecular cobalt-phthalocyanine electrocatalyst on an oxidized single-walled carbon nanotube for efficient hydrogen peroxide production

H2O2 production via the two-electron oxygen reduction reaction (2e- ORR) offers a potential alternative to the current anthraquinone method owing to its efficiency and environmental friendliness. However, it is necessary to determine the structures of electrocatalysts with cost-effectiveness and high efficiency for future industrialization demand. Herein, a supramolecular catalyst composed of cobalt-phthalocyanine on a near-monodispersed and oxidized single-walled carbon nanotube (CoPc/o-SWCNT) was synthesized via a solution self-assembly method for catalyzing the 2e- ORR for H2O2 electrosynthesis. Benefiting from the enhanced intermolecular interaction by introducing oxygen functional groups on o-SWCNTs, the oxidation states of single-atom Co sites were tuned via the formation of two extra Co-O bonds. Coupled with structural characterizations, density-functional theory (DFT) calculations reveal that the depressed d-band center of the Co site regulated by two axially-bridged O atoms gives rise to a suitable binding strength of oxygen intermediates (*OOH) to favor the 2e- ORR. Thus, the CoPc-6wt%/o-SWCNT-2 catalyst with optimized synthetic parameters delivers competitive 2e- ORR performance for H2O2 electrosynthesis in a neutral electrolyte (pH = 7), including enhanced H2O2 generation, satisfactory molar selectivity of ∼83-95% and long-period stability (75 h) in H-cell measurement. Moreover, it could also be boosted to show a high current of 45 mA cm-2, recorded turnover frequency of 25.3 ± 0.5 s-1 and maximum H2O2 production rate of 5.85 mol g-1 h-1 with a continuous H2O2 accumulation of 1.2 wt% in a flow-cell device, which outperformed most of the reported neutral-selective nonprecious metal single-atom catalysts.

Effects of porous structure and oxygen functionalities on electrochemical synthesis of hydrogen peroxide on ordered mesoporous carbon

Two-electron oxygen reduction reaction (2e- ORR) is a promising alternative to energy-intensive anthraquinone process for hydrogen peroxide (H2O2) production. Metal-free nanocarbon materials have garnered intensive attention as highly prospective electrocatalysts for H2O2 production, and an in-depth understanding of their porous structure and active sites have become a critical scientific challenge. The present research investigates a range of porous carbon catalysts, including non-porous, microporous, and mesoporous structures, to elucidate the impacts of porous structures on 2e- ORR activity. The results highlighted the superiority of mesoporous carbon over other porous materials, demonstrating remarkable H2O2 selectivity. Furthermore, integration of X-ray photoelectron spectroscopy (XPS) data analysis with electrochemical assessment results unravels the moderate surface oxygen content is the key to increase 2e- ORR activity. These results not only highlight the intricate interplay between pore structure and oxygen content in determining catalytic selectivity, but also enable the design of carbon catalysts for specific electrochemical reactions.

Influence of Water Hardness and Complexing Agents on Electrochemical Hydrogen Peroxide Generation

Recently, many studies have been published regarding electrochemical oxygen reduction reaction for generating hydrogen peroxide (H2O2) using gas diffusion electrodes (GDEs) for various applications. Sodium salts solved in deionized water were usually used as supporting electrolytes. In technical applications, however, tap water-based electrolytes with hardeners are particularly relevant and have only been considered in a few studies to date. In this work, we investigated the influence of hardeners on H2O2-generation at 150 mA cm-2 and were able to show that scaling occurs predominantly on the GDE-surface and not in its pore structure. With the novel method in electrochemical synthesis by using complexing agents to bind hardeners, we were able to significantly reduce the scaling. Even after 10 h of operation, the reactor still achieves a faradaic efficiency (FE) of above 70 % (>67 mg h-1 cm-2), comparable to the experiments without hardeners and complexing agents in the electrolyte. Furthermore, we demonstrate that the complexing agents are not electrochemically converted at the carbon-based GDE and behave inertly. If the cell is operated with complexing agents and rinsed with acidic liquid (anolyte) between batches, scaling can be completely avoided.

Hydrogen peroxide electrogeneration from O2 electroreduction: A review focusing on carbon electrocatalysts and environmental applications

Hydrogen peroxide (H2O2) stands as one of the foremost utilized oxidizing agents in modern times. The established method for its production involves the intricate and costly anthraquinone process. However, a promising alternative pathway is the electrochemical hydrogen peroxide production, accomplished through the oxygen reduction reaction via a 2-electron pathway. This method not only simplifies the production process but also upholds environmental sustainability, especially when compared to the conventional anthraquinone method. In this review paper, recent works from the literature focusing on the 2-electron oxygen reduction reaction promoted by carbon electrocatalysts are summarized. The practical applications of these materials in the treatment of effluents contaminated with different pollutants (drugs, dyes, pesticides, and herbicides) are presented. Water treatment aiming to address these issues can be achieved through advanced oxidation electrochemical processes such as electro-Fenton, solar-electro-Fenton, and photo-electro-Fenton. These processes are discussed in detail in this work and the possible radicals that degrade the pollutants in each case are highlighted. The review broadens its scope to encompass contemporary computational simulations focused on the 2-electron oxygen reduction reaction, employing different models to describe carbon-based electrocatalysts. Finally, perspectives and future challenges in the area of carbon-based electrocatalysts for H2O2 electrogeneration are discussed. This review paper presents a forward-oriented viewpoint of present innovations and pragmatic implementations, delineating forthcoming challenges and prospects of this ever-evolving field.

Photocatalytic degradation of chlorinated organic pollutants by ZnS@ZIF-8 composite through hydrogen peroxide generation by activating dioxygen under simulated sunlight irradiation

Photocatalytic hydrogen peroxide (H2O2) production and its application in advanced oxidation processes (AOPs) are regarded as low-cost and environmentally friendly wastewater treatment processes. Herein, by modifying a small amount of sulphide on the zeolitic imidazolate framework-8 (ZIF-8), a ZnS@ZIF-8 composite and used for photocatalytic H2O2 production to degrade chlorinated organic pollutants under simulated sunlight (SSL). ZnS@ZIF-8 composite could enhance the separation of photo-induced charge carriers, promote electron transfer from zinc sulphide (ZnS) to ZIF-8, which exhibited good selectivity for the two-electron oxygen reduction reaction (2e--ORR) and two-electron water oxidation (2e--WOR) pathways. Based on oxygen (O2) activation, the developed ZnS@ZIF-8/O2/SSL system could achieve 6.43 mmol/L H2O2 production within 150 min, which was approximately 8.66 and 10.36 times higher than that of the ZnS/O2/SSL and ZIF-8/O2/SSL systems, respectively. In the ZnS@ZIF-8/O2/SSL system, the ORR, WOR and H2O2 photolysis led to the generation of hydroxyl radical (•OH), while the photochemical behavior of ZnS in ZnS@ZIF-8 composite resulted in the generation of active hydrogen (*H). Benefitting from the high concentration of H2O2 and the coexistence of redox species in the ZnS@ZIF-8/O2/SSL system, various chlorinated organic pollutants could be dechlorinated and mineralized. In addition, a possible mechanism for photocatalytic H2O2 production was also proposed. Importantly, the proposed process did not involve an additional sacrificial agent or Fenton-like catalysts. This work provides insights into the potential application of ZnS@ZIF-8 composite for H2O2 production and wastewater treatment.

New Insights on Designing the Next-Generation Materials for Electrochemical Synthesis of Reactive Oxidative Species Towards Efficient and Scalable Water Treatment: A Review and Perspectives

Electrochemical water remediation technologies offer several advantages and flexibility for water treatment and degradation of contaminants. These technologies generate reactive oxidative species (ROS) that degrade pollutants. For the implementation of these technologies at an industrial scale, efficient, scalable, and cost-effective in-situ ROS synthesis is necessary to degrade complex pollutant mixtures, treat large amount of contaminated water, and clean water in a reasonable amount of time and cost. These targets are directly dependent on the materials used to generate the ROS, such as electrodes and catalysts. Here, we review the key design aspects of electrocatalytic materials for efficient in-situ ROS generation. We present a mechanistic understanding of ROS generation, including their reaction pathways, and integrate this with the key design considerations of the materials and the overall electrochemical reactor/cell. This involves tunning the interfacial interactions between the electrolyte and electrode which can enhance the ROS generation rate up to ~ 40% as discussed in this review. We also summarized the current and emerging materials for water remediation cells and created a structured dataset of about 500 electrodes and 130 catalysts used for ROS generation and water treatment. A perspective on accelerating the discovery and designing of the next generation electrocatalytic materials is discussed through the application of integrated experimental and computational workflows. Overall, this article provides a comprehensive review and perspectives on designing and discovering materials for ROS synthesis, which are critical not only for successful implementation of electrochemical water remediation technologies but also for other electrochemical applications.

Activated carbon filled in a microporous titanium-foam air diffusion electrode for boosting H2O2 accumulation

In the electro-Fenton process, there still suffers concern of low H₂O₂ generation caused by inadequate mass transfer of oxygen and low selectivity of oxygen reduction reaction (ORR). To solve it, in this study, various particle sizes (850 μm, 150 μm, and 75 μm) of granular activated carbon filled in a microporous titanium-foam substate was used to develop a gas diffusion electrode (AC@Ti-F GDE). This facile-prepared cathode has seen a 176.15% improvement in H₂O₂ formation compared to the conventional one. Aside from a much higher oxygen mass transfer by creating gas-liquid-solid three-phase interfaces coupled with much high dissolved oxygen, the filled AC played a significant role in H₂O₂ accumulation. Among these particle sizes of AC, the one in 850 μm has observed the highest H₂O₂ accumulation, reaching 1487 μM in 2 h electrolysis. Because there is a balance between chemical nature for H₂O₂ formation and micropore-dominant porous structure for H₂O₂ decomposition, resulting in an electron transfer of 2.12 and H₂O₂ selectivity of 96.79% during ORR. In a word, the facial AC@Ti-F GDE configuration is promising for H₂O₂ accumulation.

Kinetics and mechanism of the reaction of hydrogen peroxide with hypochlorous acid: Implication on electrochemical water treatment

Reduction of HOCl to Cl^- by in-situ electrochemical synthesis or ex-situ addition of H₂O₂ is a feasible method to minimize Cl-DBPs and ClO_x^- (x = 2, 3, and 4) formation in electrochemical oxidative water treatment systems. This work has investigated the kinetics and mechanism of the reaction between H₂O₂ and HOCl. The kinetics study showed the species-specific second order rate constants for HOCl with H₂O₂ (k₁), HOCl with HO₂^- (k₂) and OCl^- with H₂O₂ (k₃) are 195.5 ± 3.3 M^-1s^-1, 4.0 × 10⁷ M^-1s^-1 and 3.5 × 10³ M^-1s^-1, respectively. The density functional theory calculation showed k₂ is the most advantageous thermodynamically pathway because it does not need to overcome a high energy barrier. The yields of ¹O₂ generation from the reaction of H₂O₂ with HOCl were reinvestigated by using furfuryl alcohol (FFA) as a probe, and an average of 92.3% of ¹O₂ yields was obtained at pH 7-12. The second order rate constants of the reaction of ¹O₂ with 13 phenolates were determined by using the H₂O₂/HOCl system as a quantitative ¹O₂ production source. To establish a quantitative structure activity relationship, quantum chemical descriptors were more satisfactory than empirical Hammett constants. The potential implications in electrochemical oxidative water treatment were discussed at the end.