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Huang X, Peng S, Zheng L, Zhuo D, Wu L, Weng Z. 3D Printing of High Viscosity UV-Curable Resin for Highly Stretchable and Resilient Elastomer. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2023:e2304430. [PMID: 37527974 DOI: 10.1002/adma.202304430] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/11/2023] [Revised: 07/29/2023] [Indexed: 08/03/2023]
Abstract
Elastomers prepared via vat photopolymerizationus ually exhibit unsatisfied mechanical properties owing to their insufficient growth of molecular weight upon UV exposure. Increasing the weight ratio of oligomer in the resin system is an effective approach to enhance the mechanical properties, yet the viscosity of the UV-curable resin increases dramatically; this hinders its printing. In this study, a linear scan-based vat photopolymerization (LSVP) system which can print high-viscosity resins is implemented to 3D print the oligomer-dominated UV-curable resin via a dual-curing mechanism. A polyurethane methacrylate blocking oligomer is first synthesized and then mixed with a commercialized bifunctional oligomer, photoinitiator, and primary amine as a chain extender to prepare high-viscosity UV-curable resin for the LSVP system. The deblocked isocyanate is further crosslinked with a chain extender via thermal treatment to construct a highly entangled polymer chain network. The optimal thermal treatment parameters are investigated, and the resilience of the 3D-printed elastomer is evaluated through continuous tensile loading and unloading tests. Subsequently, complex structured elastomers are printed, exhibiting favorable mechanical durability without defects. The results obtained from this work will provide a reference for preparing elastomeric devices with excellent physical properties and expand the application scope of vat photopolymerization to new fields.
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Affiliation(s)
- Xianmei Huang
- CAS Key Laboratory of Design and Assembly of Functional Nanostructures, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fuzhou, 350002, China
- University of Chinese Academy of Sciences, Beijing, 100049, China
| | - Shuqiang Peng
- CAS Key Laboratory of Design and Assembly of Functional Nanostructures, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fuzhou, 350002, China
- Key Laboratory of Polymer Materials and Products, College of Materials Science and Engineering, Fujian University of Technology, Fuzhou, 350118, China
| | - Longhui Zheng
- CAS Key Laboratory of Design and Assembly of Functional Nanostructures, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fuzhou, 350002, China
| | - Dongxian Zhuo
- College of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, 362000, China
| | - Lixin Wu
- CAS Key Laboratory of Design and Assembly of Functional Nanostructures, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fuzhou, 350002, China
- Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fuzhou, 350108, China
| | - Zixiang Weng
- CAS Key Laboratory of Design and Assembly of Functional Nanostructures, Fujian Key Laboratory of Nanomaterials, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, Fuzhou, 350002, China
- Fujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, Fuzhou, 350108, China
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Thermal Behavior and Morphology of Thermoplastic Polyurethane Derived from Different Chain Extenders of 1,3- and 1,4-Butanediol. APPLIED SCIENCES-BASEL 2021. [DOI: 10.3390/app11020698] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Abstract
In this study, when deriving thermoplastic polyurethane (TPU), the researchers replaced 1,4-butanediol (1,4-BDO) with 1,3-butanediol (1,3-BDO) as a chain extender and examined how the structure of the chain extender affected the final polymers. Regarding the raw materials for polymerization, three types of commercial polyols with the same molecular weight (Mn = 1000 g/mol), namely, poly (butyl acrylate) (PBA), poly (tetramethylene ether) glycol (PTMG), and polycarbonate diol (PCDL) were used. These polyols were used in conjunction with butanediol and 4,4’-methylene diphenyl diisocyanate. Three groups of TPUs were successfully synthesized using one-shot solvent-free bulk polymerization. Compared with TPUs polymerized using 1,4-BDO, materials polymerized using 1,3-BDO are more transparent and viscous. Structural analysis revealed that no substantial differences between the final structures of the TPUs were present when different chain extenders were used. Thermal analysis indicated that compared with TPUs polymerized using 1,4-BDO, the glass transition temperature of those with 1,3-BDO was 15 °C higher. Examination of microphase separation in the structure by using morphological analysis revealed that compared with TPUs synthesized using 1,4-BDO, PBA, and PTMG synthesized using 1,3-BDO were relatively separated. PCDL synthesized using 1,3-BDO exhibited no morphological difference. Rheological analysis indicated PCDL synthesized using either 1,4-BDO or 1,3-BDO did not exhibit any obvious differences. In conclusion, TPUs synthesized using PCDL and 1,3-BDO exhibited thermal plasticity at room temperature (15–20 °C). Their basic application could be extended to the development of smart materials. In terms of further application, they could be used in shape memory and temperature-sensitive high molecular polymers.
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Wang H, Wang S, Du X, Du Z, Wang H, Cheng X. A novel
DOPO
‐containing
HTBN
endowing waterborne polyurethane with excellent flame retardance and mechanical properties. J Appl Polym Sci 2020. [DOI: 10.1002/app.49368] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Hui Wang
- College of Biomass Science and EngineeringSichuan University Chengdu China
| | - Shuang Wang
- College of Biomass Science and EngineeringSichuan University Chengdu China
| | - Xiaosheng Du
- College of Biomass Science and EngineeringSichuan University Chengdu China
| | - Zongliang Du
- College of Biomass Science and EngineeringSichuan University Chengdu China
- Key Laboratory of Leather Chemistry and Engineering, Ministry of EducationSichuan University Chengdu China
| | - Haibo Wang
- College of Biomass Science and EngineeringSichuan University Chengdu China
- Key Laboratory of Leather Chemistry and Engineering, Ministry of EducationSichuan University Chengdu China
| | - Xu Cheng
- College of Biomass Science and EngineeringSichuan University Chengdu China
- Key Laboratory of Leather Chemistry and Engineering, Ministry of EducationSichuan University Chengdu China
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Preparation and Characterization of Low-Molecular-Weight Natural Rubber Latex via Photodegradation Catalyzed by Nano TiO₂. Polymers (Basel) 2018; 10:polym10111216. [PMID: 30961141 PMCID: PMC6290632 DOI: 10.3390/polym10111216] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/14/2018] [Revised: 10/25/2018] [Accepted: 10/31/2018] [Indexed: 11/17/2022] Open
Abstract
Natural rubber is one of the most important renewable biopolymers used in many applications due to its special properties that cannot be easily mimicked by synthetic polymers. To sustain the existence of natural rubber in industries, modifications have been made to its chemical structure from time to time in order to obtain new properties and to enable it to be employed in new applications. The chemical structure of natural rubber can be modified by exposure to ultraviolet light to reduce its molecular weight. Under controlled conditions, the natural rubber chains will be broken by photodegradation to yield low-molecular-weight natural rubber. The aim of this work was to obtain what is known as liquid natural rubber via photodegradation, with titanium dioxide nanocrystals as the catalyst. Titanium dioxide, which was firstly synthesized using the sol–gel method, was confirmed to be in the form of an anatase, with a size of about 10 nm. In this work, the photodegradation was carried out in latex state and yielded low-molecular-weight natural rubber latex of less than 10,000 g/mol. The presence of hydroxyl and carbonyl groups on the liquid natural rubber (LNR) chains was observed, resulting from the breaking of the chains. Scanning electron microscopy of the NR latex particles showed that titanium dioxide nanocrystals were embedded on the latex surface, but then detached during the degradation reaction.
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Soares MS, Rico ALL, Andrade GSS, Castro HFD, Oliveira PC. SYNTHESIS, CHARACTERIZATION AND APPLICATION OF A POLYURETHANE-BASED SUPPORT FOR IMMOBILIZING MEMBRANE-BOUND LIPASE. BRAZILIAN JOURNAL OF CHEMICAL ENGINEERING 2017. [DOI: 10.1590/0104-6632.20170341s20140227] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Tagle LH, Terraza CA, Tundidor-Camba A, Ortiz PA. Poly(amide-imide-esters) derived from asymmetric diacids and diphenols containing silicon or carbon as central atom. Synthesis, characterization and thermal studies. Des Monomers Polym 2016. [DOI: 10.1080/15685551.2016.1187443] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022] Open
Affiliation(s)
- L. H. Tagle
- Faculty of Chemistry, Organic Chemistry Department, Pontificia Universidad Católica de Chile, Santiago, Chile
| | - C. A. Terraza
- Faculty of Chemistry, Organic Chemistry Department, Pontificia Universidad Católica de Chile, Santiago, Chile
| | - A. Tundidor-Camba
- Faculty of Chemistry, Organic Chemistry Department, Pontificia Universidad Católica de Chile, Santiago, Chile
| | - P. A. Ortiz
- Faculty of Chemistry, Organic Chemistry Department, Pontificia Universidad Católica de Chile, Santiago, Chile
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Synthesis and morphology of polyacrylate-poly(dimethyl siloxane) block copolymers for membrane application. Macromol Res 2015. [DOI: 10.1007/s13233-015-3112-3] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Panwiriyarat W, Tanrattanakul V, Pilard JF, Burel F, Kébir N. Elaboration and properties of renewable polyurethanes based on natural rubber and biodegradable poly(butylene succinate) soft segments. J Appl Polym Sci 2015. [DOI: 10.1002/app.42943] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Wannarat Panwiriyarat
- Faculty of Science and Industrial Technology; Prince of Songkla University; Surat Thani 84000 Thailand
- Bioplastic Research Unit, Department of Materials Science and Technology, Faculty of Science; Prince of Songkla University; Songkhla 90112 Thailand
| | - Varaporn Tanrattanakul
- Bioplastic Research Unit, Department of Materials Science and Technology, Faculty of Science; Prince of Songkla University; Songkhla 90112 Thailand
| | - Jean-François Pilard
- Département Méthodologie et Synthèse; Institut des Molécules et Matériaux du Mans, Université du Maine; Le Mans Cedex 72085 France
| | - Fabrice Burel
- Normandie Université, INSA de ROUEN, Laboratoire Polymères Biopolymères Surfaces (PBS); Saint-Etienne du Rouvray Cedex 76801 France
| | - Nasreddine Kébir
- Normandie Université, INSA de ROUEN, Laboratoire Polymères Biopolymères Surfaces (PBS); Saint-Etienne du Rouvray Cedex 76801 France
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Lalwani R, Desai S. Sorption behavior of biodegradable polyurethanes with carbohydrate crosslinkers. J Appl Polym Sci 2010. [DOI: 10.1002/app.30214] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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10
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Herrera-Alonso JM, Marand E, Little J, Cox SS. Polymer/clay nanocomposites as VOC barrier materials and coatings. POLYMER 2009. [DOI: 10.1016/j.polymer.2009.09.054] [Citation(s) in RCA: 27] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Pacheco MFM, Fiorio R, Zattera AJ, Zeni M, Crespo JS. Efeito da concentração de segmentos rígidos nas propriedades físico-mecânicas, químicas e na morfologia de elastômeros microcelulares de poliuretano. POLIMEROS 2007. [DOI: 10.1590/s0104-14282007000300013] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Neste trabalho, foram preparados três diferentes elastômeros microcelulares de poliuretano (EMPU) baseados em 4,4'- diisocianato de difenilmetano (MDI), com diferentes concentrações de fase rígida (Formulações 1, 2 e 3, com 32, 35 e 42% de fase rígida, respectivamente). As amostras foram preparadas através do método de duas etapas, pelo sistema de pré-polímero. As amostras dos EMPU foram caracterizadas através de ensaios físico-mecânicos, químicos e morfológicos. Os resultados dos ensaios mecânicos mostraram que o aumento no percentual da fase rígida levou a um aumento na resistência à tração e na resistência ao rasgo. O alongamento na ruptura não apresentou variação significativa com a modificação do percentual da fase rígida. O ensaio de resistência química demonstrou que os EMPU formulados apresentaram baixos índices de inchamento para solventes industriais comumente utilizados. Entretanto, em acetona, um elevado índice de inchamento foi observado. As análises morfológicas indicaram que o aumento no percentual da fase rígida promoveu a formação de células menores distribuídas de forma mais homogênea no EMPU.
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Nair RC, Gopakumar S, Nair MRG. Synthesis and characterization of block copolymers based on natural rubber and polypropylene oxide. J Appl Polym Sci 2006. [DOI: 10.1002/app.25263] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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