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Mapossa AB, da Silva Júnior AH, de Oliveira CRS, Mhike W. Thermal, Morphological and Mechanical Properties of Multifunctional Composites Based on Biodegradable Polymers/Bentonite Clay: A Review. Polymers (Basel) 2023; 15:3443. [PMID: 37631500 PMCID: PMC10458906 DOI: 10.3390/polym15163443] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/25/2023] [Revised: 08/07/2023] [Accepted: 08/15/2023] [Indexed: 08/27/2023] Open
Abstract
The extensive use of non-biodegradable plastic products has resulted in significant environmental problems caused by their accumulation in landfills and their proliferation into water bodies. Biodegradable polymers offer a potential solution to mitigate these issues through the utilization of renewable resources which are abundantly available and biodegradable, making them environmentally friendly. However, biodegradable polymers face challenges such as relatively low mechanical strength and thermal resistance, relatively inferior gas barrier properties, low processability, and economic viability. To overcome these limitations, researchers are investigating the incorporation of nanofillers, specifically bentonite clay, into biodegradable polymeric matrices. Bentonite clay is an aluminum phyllosilicate with interesting properties such as a high cation exchange capacity, a large surface area, and environmental compatibility. However, achieving complete dispersion of nanoclays in polymeric matrices remains a challenge due to these materials' hydrophilic and hydrophobic nature. Several methods are employed to prepare polymer-clay nanocomposites, including solution casting, melt extrusion, spraying, inkjet printing, and electrospinning. Biodegradable polymeric nanocomposites are versatile and promising in various industrial applications such as electromagnetic shielding, energy storage, electronics, and flexible electronics. Additionally, combining bentonite clay with other fillers such as graphene can significantly reduce production costs compared to the exclusive use of carbon nanotubes or metallic fillers in the matrix. This work reviews the development of bentonite clay-based composites with biodegradable polymers for multifunctional applications. The composition, structure, preparation methods, and characterization techniques of these nanocomposites are discussed, along with the challenges and future directions in this field.
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Affiliation(s)
- António Benjamim Mapossa
- Department of Chemical Engineering, University of Pretoria, Lynnwood Road, Pretoria 0002, South Africa
| | - Afonso Henrique da Silva Júnior
- Department of Chemical Engineering and Food Engineering, Federal University of Santa Catarina, Florianópolis 88037-000, SC, Brazil
| | | | - Washington Mhike
- Polymer Technology Division, Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria 0183, South Africa
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Naser AZ, Deiab I, Defersha F, Yang S. Expanding Poly(lactic acid) (PLA) and Polyhydroxyalkanoates (PHAs) Applications: A Review on Modifications and Effects. Polymers (Basel) 2021; 13:4271. [PMID: 34883773 PMCID: PMC8659978 DOI: 10.3390/polym13234271] [Citation(s) in RCA: 37] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/05/2021] [Revised: 11/25/2021] [Accepted: 11/30/2021] [Indexed: 01/01/2023] Open
Abstract
The high price of petroleum, overconsumption of plastic products, recent climate change regulations, the lack of landfill spaces in addition to the ever-growing population are considered the driving forces for introducing sustainable biodegradable solutions for greener environment. Due to the harmful impact of petroleum waste plastics on human health, environment and ecosystems, societies have been moving towards the adoption of biodegradable natural based polymers whose conversion and consumption are environmentally friendly. Therefore, biodegradable biobased polymers such as poly(lactic acid) (PLA) and polyhydroxyalkanoates (PHAs) have gained a significant amount of attention in recent years. Nonetheless, some of the vital limitations to the broader use of these biopolymers are that they are less flexible and have less impact resistance when compared to petroleum-based plastics (e.g., polypropylene (PP), high-density polyethylene (HDPE) and polystyrene (PS)). Recent advances have shown that with appropriate modification methods-plasticizers and fillers, polymer blends and nanocomposites, such limitations of both polymers can be overcome. This work is meant to widen the applicability of both polymers by reviewing the available materials on these methods and their impacts with a focus on the mechanical properties. This literature investigation leads to the conclusion that both PLA and PHAs show strong candidacy in expanding their utilizations to potentially substitute petroleum-based plastics in various applications, including but not limited to, food, active packaging, surgical implants, dental, drug delivery, biomedical as well as antistatic and flame retardants applications.
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Affiliation(s)
| | | | | | - Sheng Yang
- School of Engineering, University of Guelph, Guelph, ON N1G 2W1, Canada; (A.Z.N.); (I.D.); (F.D.)
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Franco-Urquiza EA. Clay-Based Polymer Nanocomposites: Essential Work of Fracture. Polymers (Basel) 2021; 13:2399. [PMID: 34372002 PMCID: PMC8348371 DOI: 10.3390/polym13152399] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/20/2021] [Revised: 06/13/2021] [Accepted: 06/15/2021] [Indexed: 11/23/2022] Open
Abstract
This work details the general structure of the clays used as a reinforcement phase in polymer nanocomposites. Clays are formed by the molecular arrangement of atomic planes described through diagrams to improve their visualization. The molecular knowledge of clays can facilitate the selection of the polymer matrix and achieve a suitable process to obtain clay-based polymer nanocomposite systems. This work highlights the development of polymer nanocomposites using the melt intercalation method. The essential work of fracture (EWF) technique has been used to characterize the fracture behavior of materials that show ductility and where complete yielding of the ligament region occurs before the crack propagation. In this sense, the EWF technique characterizes the post-yielding fracture mechanics, determining two parameters: the specific essential work of fracture (we), related to the surface where the actual fracture process occurs, and the specific non-essential work of fracture (wp), related to the plastic work carried out in the outer zone of the fracture zone. The EWF technique has been used successfully in nano-reinforced polymers to study the influence of different variables on fracture behavior. In this work, the fundamentals of the EWF technique are described, and some examples of its application are compiled, presenting a summary of the most relevant contributions in recent years.
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Affiliation(s)
- Edgar Adrian Franco-Urquiza
- National Council for Science and Technology (CONACYT-CIDESI), Center for Engineering and Industrial Development, Carretera Estatal 200, km 23, Querétaro 76265, Mexico
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Effect of Mineral Fillers on the Mechanical Properties of Commercially Available Biodegradable Polymers. Polymers (Basel) 2021; 13:polym13030394. [PMID: 33513697 PMCID: PMC7865997 DOI: 10.3390/polym13030394] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/18/2020] [Revised: 01/18/2021] [Accepted: 01/21/2021] [Indexed: 11/24/2022] Open
Abstract
In the successful transition towards a circular materials economy, the implementation of biobased and biodegradable plastics is a major prerequisite. To prevent the accumulation of plastic material in the open environment, plastic products should be both recyclable and biodegradable. Research and development actions in the past few decades have led to the commercial availability of a number of polymers that fulfil both end-of-life routes. However, these biobased and biodegradable polymers typically have mechanical properties that are not on par with the non-biodegradable plastic products they intend to replace. This can be improved using particulate mineral fillers such as talc, calcium carbonate, kaolin, and mica. This study shows that composites thereof with polybutylene succinate (PBS), polyhydroxybutyrate-hexanoate (PHBH), polybutylene succinate adipate (PBSA), and polybutylene adipate terephthalate (PBAT) as matrix polymers result in plastic materials with mechanical properties ranging from tough elastic towards strong and rigid. It is demonstrated that the balance between the Young’s modulus and the impact resistance for this set of polymer composites is subtle, but a select number of investigated compositions yield a combination of industrially relevant mechanical characteristics. Finally, it is shown that the inclusion of mineral fillers into biodegradable polymers does not negate the microbial disintegration of these polymers, although the nature of the filler does affect the biodegradation rate of the matrix polymer.
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Murugesan S, Scheibel T. Copolymer/Clay Nanocomposites for Biomedical Applications. ADVANCED FUNCTIONAL MATERIALS 2020; 30. [DOI: 10.1002/adfm.201908101] [Citation(s) in RCA: 66] [Impact Index Per Article: 13.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/30/2019] [Indexed: 01/06/2025]
Abstract
AbstractNanoclays still hold a great strength in biomedical nanotechnology applications due to their exceptional properties despite the development of several new nanostructured materials. This article reviews the recent advances in copolymer/clay nanocomposites with a focus on health care applications. In general, the structure of clay comprises aluminosilicate layers separated by a few nanometers. Recently, nanoclay‐incorporated copolymers have attracted the interest of both researchers and industry due to their phenomenal properties such as barrier function, stiffness, thermal/flame resistance, superhydrophobicity, biocompatibility, stimuli responsiveness, sustained drug release, resistance to hydrolysis, outstanding dynamic mechanical properties including resilience and low temperature flexibility, excellent hydrolytic stability, and antimicrobial properties. Surface modification of nanoclays provides additional properties due to improved adhesion between the polymer matrix and the nanoclay, high surface free energy, a high degree of intercalation, or exfoliated morphology. The architecture of the copolymer/clay nanocomposites has great impact on biomedical applications, too, by providing various cues especially in drug delivery systems and regenerative medicine.
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Affiliation(s)
- Selvakumar Murugesan
- Lehrstuhl Biomaterialien Universität Bayreuth Prof.‐Rüdiger‐Bormann‐Str. 1 95447 Bayreuth Germany
| | - Thomas Scheibel
- Lehrstuhl Biomaterialien Universität Bayreuth Prof.‐Rüdiger‐Bormann‐Str. 1 95447 Bayreuth Germany
- Bayreuther Zentrum für Kolloide und Grenzflächen (BZKG) Bayreuther Zentrum für Molekulare Biowissenschaften (BZMB) Bayreuther Materialzentrum (BayMAT) Bayerisches Polymerinstitut (BPI) University Bayreuth Universitätsstr. 30 95447 Bayreuth Germany
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Vandewijngaarden J, Murariu M, Dubois P, Carleer R, Yperman J, D'Haen J, Peeters R, Buntinx M. Effect of ultrafine talc on crystallization and end-use properties of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate). J Appl Polym Sci 2016. [DOI: 10.1002/app.43808] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Jens Vandewijngaarden
- Research Group of Applied and Analytical Chemistry; Hasselt University; Diepenbeek 3590 Belgium
- Research Group Packaging Technology Center, IMO-IMOMEC; Hasselt University; Diepenbeek 3590 Belgium
| | - Marius Murariu
- Laboratory of Polymeric and Composite Materials; Center of Innovation and Research in Materials and Polymers (CIRMAP), University of Mons & Materia Nova Research Centre; Mons 7000 Belgium
| | - Philippe Dubois
- Laboratory of Polymeric and Composite Materials; Center of Innovation and Research in Materials and Polymers (CIRMAP), University of Mons & Materia Nova Research Centre; Mons 7000 Belgium
| | - Robert Carleer
- Research Group of Applied and Analytical Chemistry; Hasselt University; Diepenbeek 3590 Belgium
| | - Jan Yperman
- Research Group of Applied and Analytical Chemistry; Hasselt University; Diepenbeek 3590 Belgium
| | - Jan D'Haen
- Institute for Materials Research (IMO); Hasselt University; Diepenbeek 3590 Belgium
- IMOMEC, IMEC Vzw; Diepenbeek 3590 Belgium
| | - Roos Peeters
- Research Group Packaging Technology Center, IMO-IMOMEC; Hasselt University; Diepenbeek 3590 Belgium
| | - Mieke Buntinx
- Research Group Packaging Technology Center, IMO-IMOMEC; Hasselt University; Diepenbeek 3590 Belgium
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Hong SG, Huang SC. Crystallization properties of polyhydroxybutyrate with modified silicas. JOURNAL OF POLYMER RESEARCH 2015. [DOI: 10.1007/s10965-015-0706-6] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/01/2022]
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8
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Chen X, Sang X, Zhang Q. Preparation and characterization of polyurethane-imide/kaolinite nanocomposite foams. RSC Adv 2015. [DOI: 10.1039/c5ra06438d] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
A novel PUI/kaolinite nanocomposite foam was prepared byin situpolymerization, and intercalated and exfoliated structures of the modified kaolinite were formed in the PUI foams.
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Affiliation(s)
- Xinggang Chen
- Institute of Polymer Science and Engineering
- School of Chemical Engineering and Technology
- Hebei University of Technology
- Tianjin 300130
- PR China
| | - Xiaoming Sang
- Hebei Province Key Laboratory of Inorganic Nonmetallic Materials
- School of Materials Science and Engineering
- North China University of Science and Technology
- Tangshan
- PR China
| | - Qingxin Zhang
- Institute of Polymer Science and Engineering
- School of Chemical Engineering and Technology
- Hebei University of Technology
- Tianjin 300130
- PR China
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9
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Synthesis, morphology and thermal properties of polyurethanes nanocomposites based on poly(3-hydroxybutyrate) and organoclay. J IND ENG CHEM 2013. [DOI: 10.1016/j.jiec.2012.06.023] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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10
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Persico P, Ambrogi V, Baroni A, Santagata G, Carfagna C, Malinconico M, Cerruti P. Enhancement of poly(3-hydroxybutyrate) thermal and processing stability using a bio-waste derived additive. Int J Biol Macromol 2012; 51:1151-8. [PMID: 22981827 DOI: 10.1016/j.ijbiomac.2012.08.036] [Citation(s) in RCA: 26] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/28/2012] [Revised: 08/03/2012] [Accepted: 08/29/2012] [Indexed: 10/27/2022]
Abstract
Poly(3-hydroxybutyrate) (PHB) is a biodegradable polymer, whose applicability is limited by its brittleness and narrow processing window. In this study a pomace extract (EP), from the bio-waste of winery industry, was used as thermal and processing stabilizer for PHB, aimed to engineer a totally bio-based system. The results showed that EP enhanced the thermal stability of PHB, which maintained high molecular weights after processing. This evidence was in agreement with the slower decrease in viscosity over time observed by rheological tests. EP also affected the melt crystallization kinetics and the overall crystallinity extent. Finally, dynamic mechanical and tensile tests showed that EP slightly improved the polymer ductility. The results are intriguing, in view of the development of sustainable alternatives to synthetic polymer additives, thus increasing the applicability of bio-based materials. Moreover, the reported results demonstrated the feasibility of the conversion of an agro-food by-product into a bio-resource in an environmentally friendly and cost-effective way.
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Affiliation(s)
- Paola Persico
- Institute of Polymer Chemistry and Technology (ICTP-CNR), via Campi Flegrei 34, 80078 Pozzuoli (Na), Italy
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12
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Biodegradable nanocomposites of poly (butylene adipate-co-terephthalate) (PBAT) with organically modified nanoclays. ACTA ACUST UNITED AC 2011. [DOI: 10.1007/s12588-010-0018-y] [Citation(s) in RCA: 27] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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13
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Bonartsev AP, Bonartseva GA, Shaitan KV, Kirpichnikov MP. Poly(3-hydroxybutyrate) and poly(3-hydroxybutyrate)-based biopolymer systems. BIOCHEMISTRY (MOSCOW) SUPPLEMENT SERIES B: BIOMEDICAL CHEMISTRY 2011; 5:10-21. [DOI: 10.1134/s1990750811010045] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/11/2025]
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Zhang X, Lin G, Abou‐Hussein R, Allen WM, Noda I, Mark JE. Biodegradable Nanocomposites Based on the Polyester Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and Layered Silicate or Expanded Graphite. JOURNAL OF MACROMOLECULAR SCIENCE PART A-PURE AND APPLIED CHEMISTRY 2011. [DOI: 10.1080/10601320801977624] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Bonartzev A, Bonartzeva G, Shaitan K, Kirpichnikov M. Poly(3-hydroxybutyrate) and biopolymer systems on the basis of this polyester. ACTA ACUST UNITED AC 2011. [DOI: 10.18097/pbmc20115704374] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
Abstract
Biodegradable biopolymers attract much attention in biology and medicine due to its wide application. The present review is designed to be a comprehensive source for research of biodegradable and biocompatible bacterial polymer, poly(3-hydroxybutyrate). This paper focuses on basic properties of biopolymer: biodegradability and biocompatibility, as well as on biopolymer systems: various materials, devices and compositions on the basis of biopolymer. Application of biopolymer systems based on poly(3-hydroxybutyrate) in medicine as surgical implants, in bioengineering as scaffold for cell cultures, and in pharmacy as drug dosage forms and drug systems is observed in the present review.
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Affiliation(s)
- A.P. Bonartzev
- Lomonosov Moscow State University
Bakh Institute of Biochemistry RAS
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Liu Q, Luo G, Zhou XR, Chen GQ. Biosynthesis of poly(3-hydroxydecanoate) and 3-hydroxydodecanoate dominating polyhydroxyalkanoates by β-oxidation pathway inhibited Pseudomonas putida. Metab Eng 2010; 13:11-7. [PMID: 20971206 DOI: 10.1016/j.ymben.2010.10.004] [Citation(s) in RCA: 139] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/19/2010] [Revised: 10/15/2010] [Accepted: 10/18/2010] [Indexed: 10/18/2022]
Abstract
Pseudomonas putida KT2442 produces medium-chain-length polyhydroxyalkanoates consisting of 3-hydroxyhexanoate (3HHx), 3-hydroxyoctanoate (3HO), 3-hydroxydecanoate (3HD), 3-hydroxydodecanoate (3HDD) and 3-hydroxytetradecanoate (3HTD) from relevant fatty acids. P. puitda KT2442 was found to contain key fatty acid degradation enzymes encoded by genes PP2136, PP2137 (fadB and fadA) and PP2214, PP2215 (fadB2x and fadAx), respectively. In this study, the above enzymes and other important fatty acid degradation enzymes, including 3-hydroxyacyl-CoA dehydrogenase and acyl-CoA dehydrogenase encoded by genes PP2047 and PP2048, respectively, were studied for their effects on PHA structures. Mutant P. puitda KTQQ20 was constructed by knocking out the above six genes and also 3-hydroxyacyl-CoA-acyl carrier protein transferase encoded by PhaG, leading to a significant reduction of fatty acid β-oxidation activity. Therefore, P. puitda KTQQ20 synthesized homopolymer poly-3-hydroxydecanoate (PHD) or P(3HD-co-84mol% 3HDD), when grown on decanoic acid or dodecanoic acid. Melting temperatures of PHD and P(3HD-co-84mol% 3HDD) were 72 and 78 °C, respectively. Thermal and mechanical properties of PHD and P(3HD-co-84mol% 3HDD) were much better as compared with an mcl-PHA, consisting of lower content of C10 or C12 monomers. For the first time, it was shown that homopolymer PHD and 3HDD monomers dominating PHA could be synthesized by β-oxidation inhibiting P. putida grown on relevant carbon sources.
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Affiliation(s)
- Qian Liu
- Multidisciplinary Research Center, Shantou University, Shantou 515063, Guangdong, China
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Martino VP, Jiménez A, Ruseckaite RA, Avérous L. Structure and properties of clay nano-biocomposites based on poly(lactic acid) plasticized with polyadipates. POLYM ADVAN TECHNOL 2010. [DOI: 10.1002/pat.1747] [Citation(s) in RCA: 59] [Impact Index Per Article: 3.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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García-Lopera R, Monzó IS, Porcar I, Abad C, Campos A. Miscibility of Blends of Biodegradable Polymers and Copolymers with Different Plasticizers. MACROMOL CHEM PHYS 2008. [DOI: 10.1002/macp.200800315] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
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