Mechanical, crystallisation and moisture absorption properties of melt drawn polylactic acid fibres

Acetylated rice starch nanocrystals improved the physical, mechanical, and structural properties of native rice starch based films

Rice starch nanocrystals (SNC) and acetylated rice starch nanocrystals (ASNC) with three different substitution degrees (DS) for 0.22 (ASNCa), 0.56 (ASNCb), and 0.83 (ASNCc), respectively, were synthesized. Starch nanocrystals (SNC, ASNCa, ASNCb and ASNCc) with varying concentrations (0-25 %) were used in the production of composite rice starch-based films plasticized with glycerol using the solvent casting technique. Films were compared concerning their morphology, moisture content and solubility, transmittance, tensile strength, elongation at break. The SNC and ASNC content and acetylated DS had a significant effect (p ≤ 0.05) on all the properties investigated when compared to the control film. The addition of ASNC resulted in less hydrophilic films and UV light barrier properties, and the addition of SNC and ASNC increased the rigidity of starch film. There was an increase of 156.7 % in tensile strength for 10 % ASNCc composite films and a reduction of 68.1 % in water vapor permeability for 20 % ASNCc composite films. The rice starch/ASNCb nanocomposite films with the addition of 5 % and 10 % ASNCb exhibited a compact, smooth, and flat surface structure. Therefore, these results showed that ASNC significantly improved the mechanical properties, surface morphology and thermal stability of the films.

Sustainable and Bio-Based Food Packaging: A Review on Past and Current Design Innovations

Food loss and waste occur for many reasons, from crop processing to household leftovers. Even though some waste generation is unavoidable, a considerable amount is due to supply chain inefficiencies and damage during transport and handling. Packaging design and materials innovations represent real opportunities to reduce food waste within the supply chain. Besides, changes in people's lifestyles have increased the demand for high-quality, fresh, minimally processed, and ready-to-eat food products with extended shelf-life, that need to meet strict and constantly renewed food safety regulations. In this regard, accurate monitoring of food quality and spoilage is necessary to diminish both health hazards and food waste. Thus, this work provides an overview of the most recent advances in the investigation and development of food packaging materials and design with the aim to improve food chain sustainability. Enhanced barrier and surface properties as well as active materials for food conservation are reviewed. Likewise, the function, importance, current availability, and future trends of intelligent and smart packaging systems are presented, especially considering biobased sensor development by 3D printing technology. In addition, driving factors affecting fully biobased packaging design and materials development and production are discussed, considering byproducts and waste minimization and revalorization, recyclability, biodegradability, and other possible ends-of-life and their impact on product/package system sustainability.

Influence of Gelatin-Based Coatings Crosslinked with Phenolic Acids on PLA Film Barrier Properties

Single-use plastics are a major source of pollution and biodegradable polymers could be the best substitute, as they possess similar barrier and functional properties. Aiming at improving barrier properties and providing antioxidant bioactivity, PLA (PolyLactic Acid) films were coated with a crosslinked suspension of plasticized gelatin incorporating phenolic compounds. The coating process induced weak modifications of PLA properties due to plasticization by moisture and glycerol from the coating suspension. Indeed, a double glass transition was displayed. The water vapor barrier properties of the PLA-coated films were not significantly affected. Phenolic compounds induced a crosslinking of the gelatin network, slightly decreasing the moisture sensitivity and surface hydrophilicity. Therefore, the mechanical properties of PLA were maintained after coating and their barrier properties were highly improved, with up to a 600-fold reduction of the oxygen transfer rate. These results make possible new applications for oxidation-sensitive foods, and even for semi-moist foods.

Different properties of poly(L-lactic acid) monofilaments and its corresponding braided springs after constrained and unconstrained annealing

Thermal annealing is widely applied to enhance the mechanical performance of PLLA monofilaments, which brings in a variety of expected strengths through different constrained methods. In this work, samples with constrained and unconstrained annealing process were both prepared and characterized, including mechanical performance, surface morphology, radial supporting performance and axial flexibility. Experimental results revealed that the monofilaments under constrained annealing showed higher elastic modulus with 6.4 GPa, which were higher than those without any constraint. While the maximal elongation at break with 51.11% were observed in unconstrained annealed monofilaments. Few changes were presented in the molecular weight between the two types of samples. Moreover, the springs under constrained annealing inhibited the most reliable radial supporting performance with higher radial compression force and chronic outward force, 0.665 N/mm and 0.14 N respectively. However, unconstrained annealing springs showed better flexibility with 0.178 N bending stiffness and 1.58 N maximum bending force. These results suggested that filaments and springs with various properties can be obtained under different annealing conditions.

Formation and Investigation of Mechanical, Thermal, Optical and Wetting Properties of Melt-Spun Multifilament Poly(lactic acid) Yarns with Added Rosins

One method for adding enhancing properties to textile materials is the insertion of natural ingredients into the textile products during the manufacturing or finishing process. The aim of this research is to investigate the formation of biodegradable melt-spun multifilament Poly(lactic acid) (PLA) yarns with different contents (i.e., 5%, 10%, and 15%) of natural material–rosin, also known as colophony. In this study, multifilament yarns were successfully formed from PLA and a natural substance–pine rosin by melt-spinning them at two different draw ratios (i.e., 1.75 and 2.75). The results indicated that a 1.75 draw ratio caused the formation of PLA and PLA/rosin yarns that were brittle. The presence of rosin (i.e., 5% and 10%) in multifilament yarns decreased the mechanical properties of the PLA/rosin melt-spun multifilament yarns’ tenacity (cN/tex), breaking tenacity (cN/tex), and tensile strain (%) and elongation at break (%) and increased absorbance in the entire UV region spectra. In addition, the melting point and degree of crystallinity decreased and there was an increase in the wetting angle compared with pure PLA multifilament. The investigation of melt-spun yarns with Raman spectroscopy proved the presence of rosin in PLA melt-spun yarns.

The Spatial and Temporal Characteristics of Industry–University Research Collaboration Efficiency in Chinese Mainland Universities

The aim of this study was to investigate the spatio-temporal characteristics of the industry–university research (IUR) collaboration efficiency of Chinese mainland colleges and universities, from 2008 to 2018. A comparative analysis method was used to analyze the data from the Statistical Yearbook of China’s Education Funds, the Compilation of Science and Technology Statistics of Colleges and Universities, and the China Statistical Yearbook. The principal components were extracted from relevant indicators of IUR capability in colleges and universities, with a principal component analysis (PCA) method. The principal component scores and comprehensive scores of 31 provinces in mainland China were calculated. The results showed that the efficiency of IUR collaboration in Chinese colleges and universities has increased rapidly within the 11 years studied. The efficiency in the eastern region has grown faster than that in the western region, and the gap between the southern region and the northern region has also continued to widen. The results also showed that the development of IUR collaboration efficiency of colleges and universities in mainland China is unbalanced. Scientific and technological funds, and scientific and technological manpower, were excessively concentrated in the southeast. Therefore, there is large room for improvement in the overall development of IUR collaboration in Chinese colleges and universities.

Golden Glittering Biocomposite Fibers from Poly(lactic acid) and Nanosilver-Coated Titanium Dioxide with Unique Properties; Antimicrobial, Photocatalytic, and Ion-Sensing Properties

Golden glittering biocomposite fibers from poly(lactic acid) (PLA) and nanosilver-coated titanium dioxide (Ag/TiO₂) were successfully prepared via a melt spinning process. Various contents of 10% Ag/TiO₂/PLA masterbatch were diluted with PLA in concentrations of 5, 10, 15, 20, 25, and 30 phr, respectively. The physical, mechanical, thermal, and antibacterial properties of the obtained fibers were investigated. The results indicated that the glittering biocomposite fiber had a light, yellow-gold color and a slightly rough surface. Tenacity and elongation at break of the glittering biocomposite fibers were lower than those of the pristine PLA fiber. The thermal properties of the glittering composite fibers also decreased with increasing masterbatch content. The PLA/PEG-10 biocomposite fiber with good spinnability and mechanical properties was suitably used for preparing the golden glittering composite fabric by the knitting process. Moreover, the golden glittering biocomposite fabrics exhibited antibacterial activity against certain microbes, for example, Staphylococcus aureus, Bacillus subtilis, and Candida albicans. The prepared fabric has significant potential for use in eco-friendly textile products and antibacterial fabrics. Besides, our novel textiles showed not only the photocatalytic property needed to degrade organic dyes such as methylene blue in water but also the ion-sensing property for mercury(II) ions by changing the textile color from yellow to colorless.

Crystallization of polylactide-based green composites filled with oil-rich waste fillers

Polylactide is a highly demanded biopolymer, whose industrial application constantly increases. Its disadvantages such as brittleness and slow crystallization rate can be overcome by application of different additives. Because of environmental issues, using natural waste fillers as modifying agents for polylactide is especially interesting. In this study linseed cake, a byproduct of oil extraction from linseed, characterized by oil content of 0.9–39.8 wt.%, was added to polylactide to influence its crystallization behavior. The formation of the crystalline phase was studied by differential scanning calorimetry in isothermal and non-isothermal conditions and analyzed according to methods by Jeziorny, Ozawa, Mo and Avrami. The samples’ microstructures were observed using polarized light microscopy. The crystallization rate and Avrami exponent of samples crystallized in different conditions were evaluated. It was found that addition of 10 wt.% of linseed cake containing at least 17.7 wt.% oil notably changes the crystallization of polylactide, increasing its crystallinity and promoting the growth of crystallites.

Influence of Myrrh Extracts on the Properties of PLA Films and Melt-Spun Multifilament Yarns

A possible approach for providing new properties for textiles is the insertion of natural ingredients into the textile product during the process of its manufacture. Myrrh has long been used in medicine as an antibacterial and antifungal material. Polylactide (PLA) is a thermoplastic synthetic biopolymer obtained from renewable resources-and due its biodegradability, is also widely used in medicine. In this study, films and multifilament yarns from modified biodegradable PLA granules with ethanolic and aqueous myrrh extracts were developed and characterized. Optical microscopy was used to determine the surface morphology of PLA/myrrh multifilament yarns. Tensile tests, ultraviolet-visible (UV-vis), differential scanning calorimetry (DSC) were applied to determine, consequently, mechanical, optical properties and degree of crystallinity of PLA/myrrh films and multifilament yarns. The chemical composition of PLA/myrrh multifilament yarns was estimated by Fourier-transform infrared (FTIR) spectroscopy method. The results showed that it is possible to form PLA melt-spun multifilament yarns with myrrh extract. The type of myrrh extract (ethanolic or aqueous) has a significant influence on the mechanical and optical properties of the PLA films and melt-spun yarns. The mechanical properties of PLA films and melt-spun multifilament yarns formed from PLA granules with aqueous myrrh extract decreased 19% and 21% more than PLA with ethanolic extract, respectively. Analysis of UV-vis spectra showed that, due to the yellow hue, the reflectance of PLA films and melt-spun PLA multifilament yarns modified with myrrh extracts decreased exponentially. The DSC test showed that multifilament yarns from PLA modified with aqueous extract had the highest degree of crystallization.

Eggshell Based Nano-Engineered Hydroxyapatite and Poly(lactic) Acid Electrospun Fibers as Potential Tissue Scaffold

Nanocomposite electrospun fibers were fabricated from poly(lactic) acid (PLA) and needle-like hydroxyapatite nanoparticles made from eggshells. The X-ray diffraction spectrum and the scanning electron micrograph showed that the hydroxyapatite particles are highly crystalline and are needle-liked in shape with diameters between 10 and 20 nm and lengths ranging from 100 to 200 nm. The microstructural, thermal, and mechanical properties of the electrospun fibers were characterized using scanning electron microscope (SEM), thermogravimetric analysis (TGA), dynamic scanning calorimetry (DSC), and tensile testing techniques. The SEM study showed that both pristine and PLA/EnHA fibers surfaces exhibited numerous pores and rough edges suitable for cell attachment. The presence of the rod-liked EnHA particles was found to increase thermal and mechanical properties of PLA fibers relative to pristine PLA fibers. The confocal optical images showed that osteoblast cells were found to attach on dense pristine PLA and PLA/HA-10 wt% fibers after 48 hours of incubation. The stained confocal optical images indicated the secretion of cytoplasmic extension linking adjoining nuclei after 96 hours of incubation. These findings showed that eggshell based nanohydroxyapatite and poly(lactic acid) fibers could be potential scaffold for tissue regeneration.

Poly(l-lactide) and Poly(l-lactide- co-trimethylene carbonate) Melt-Spun Fibers: Structure-Processing-Properties Relationship

l-Lactide/trimethylene carbonate copolymers have been produced as multifilament fibers by high-speed melt-spinning. The relationship existing between the composition, processing parameters and physical properties of the fibers has been disclosed by analyzing how the industrial process induced changes at the macromolecular level, i.e., the chain microstructure and crystallinity development. A poly(l-lactide) and three copolymers having trimethylene carbonate contents of 5, 10 and 18 mol % were synthesized with high molecular weight ( M_n) up to 377 kDa and narrow dispersity. Their microstructure, crystallinity and thermal properties were dictated by the composition. The spinnability was then assessed for all the as-polymerized materials: four melt-spun multifilament fibers with increasing linear density were collected for each (co)polymer at a fixed take-up speed of 1800 m min^-1 varying the mass throughput during the extrusion. A linear correlation resulted between the as-spun fiber properties and the linear density. The as-spun fibers could be further oriented, developing more crystallinity and improving their tensile properties by a second stage of hot-drawing. This ability was dependent on the composition and crystallinity achieved during the melt-spinning and the parameters selected for the hot-drawing, such as temperature, draw ratio and input speed. The crystalline structure evolved to a more stable form, and the degree of crystallinity increased from 0-52% to 25-66%. Values of tensile strength and Young's modulus up to 0.32-0.61 GPa and 4.9-8.4 GPa were respectively achieved.

Nucleating and Plasticization Effects in Drawn Poly(Lactic Acid) Fiber during Accelerated Weathering Degradation

Changes in the polymer properties of poly(lactic acid) (PLA) fibers during drawing and degradation processes were analyzed using solid-state NMR, with the goal of elucidating morphological changes that influence fiber tensile properties. Combination of X-ray diffraction (XRD) and differential scanning calorimeter (DSC) indicated that the drawn PLA fibers consisted of different proportions of α crystalline and amorphous forms. ¹³C CP-MAS NMR spectra showed amorphous-like broad singlet signals, of which the full width at half maximum (FWHM) decreased with increasing crystallinity and crystal orientation. The T₁H value decreased by interaction with additives and increased with increasing crystal orientation. The interaction with additives also reduced T₁C values, which increased with increasing crystallinity. Use of organic clay enhanced the crystallization of high draw-ratio PLA fibers due to nucleation, which increased tensile strength; this effect gradually decreased with time during accelerated weathering. In contrast, the plasticization due to the addition of flexible polymers increased fiber elongation, which rapidly dropped during the degradation. Changes of FWHM, T₁H, and T₁C values indicated that the degradation occurred at sites within the amorphous portions of the PLA fibers containing organic clay, while the flexible polymers were preferentially degraded if they were present in the PLA fibers.

Biodegradable vascular stents with high tensile and compressive strength: a novel strategy for applying monofilaments via solid-state drawing and shaped-annealing processes

Monofilaments such as those consisting of polyamide (PA), polydioxanone (PDS), and poly(vinylidene fluoride) (PVDF), have been commonly used in various industries. However, most are non-biodegradable, which is unfavorable for many biomedical applications. Although biodegradable polymers offer significant benefits, they are still limited by their weak mechanical properties, which is an obstacle for use as a biomaterial that requires high strength. To overcome the current limitations of biodegradable monofilaments, a novel solid-state drawing (SSD) process was designed to significantly improve the mechanical properties of both PA and poly(l-lactic acid) (PLLA) monofilaments in this study. Both PA and PLLA monofilaments exhibited more than two-fold increased tensile strength and a highly reduced thickness using SSD. In X-ray diffraction and scanning electron microscopy analyses, it was determined that SSD could not only promote the α-crystal phase, but also smoothen the surface of PLLA monofilaments. To apply SSD-monofilaments with superior properties to cardiovascular stents, a shaped-annealing (SA) process was designed as the follow-up process after SSD. Using this process, three types of vascular stents could be fabricated, composed of SSD-monofilaments: double-helix, single-spring and double-spring shaped stents. The annealing temperature was optimized at 80 °C to minimize the loss of mechanical and physical properties of SSD-monofilaments for secondary processing. All three types of vascular stents were tested according to ISO 25539-2. Consequently, it was confirmed that spring-shaped stents had good recovery rate values and a high compressive modulus. In conclusion, this study showed significantly improved mechanical properties of both tensile and compressive strength simultaneously and extended the potential for biomedical applications of monofilaments.

Tubular Scaffold with Shape Recovery Effect for Cell Guide Applications

Tubular scaffolds with aligned polylactic acid (PLA) fibres were fabricated for cell guide applications by immersing rolled PLA fibre mats into a polyvinyl acetate (PVAc) solution to bind the mats. The PVAc solution was also mixed with up to 30 wt % β-tricalcium phosphate (β-TCP) content. Cross-sectional images of the scaffold materials obtained via scanning electron microscopy (SEM) revealed the aligned fibre morphology along with a significant number of voids in between the bundles of fibres. The addition of β-TCP into the scaffolds played an important role in increasing the void content from 17.1% to 25.3% for the 30 wt % β-TCP loading, which was measured via micro-CT (µCT) analysis. Furthermore, µCT analyses revealed the distribution of aggregated β-TCP particles in between the various PLA fibre layers of the scaffold. The compressive modulus properties of the scaffolds increased from 66 MPa to 83 MPa and the compressive strength properties decreased from 67 MPa to 41 MPa for the 30 wt % β-TCP content scaffold. The scaffolds produced were observed to change into a soft and flexible form which demonstrated shape recovery properties after immersion in phosphate buffered saline (PBS) media at 37 °C for 24 h. The cytocompatibility studies (using MG-63 human osteosarcoma cell line) revealed preferential cell proliferation along the longitudinal direction of the fibres as compared to the control tissue culture plastic. The manufacturing process highlighted above reveals a simple process for inducing controlled cell alignment and varying porosity features within tubular scaffolds for potential tissue engineering applications.

Development of microspheres for biomedical applications: a review

An overview of microspheres manufactured for use in biomedical applications based on recent literature is presented in this review. Different types of glasses (i.e. silicate, borate, and phosphates), ceramics and polymer-based microspheres (both natural and synthetic) in the form of porous , non-porous and hollow structures that are either already in use or are currently being investigated within the biomedical area are discussed. The advantages of using microspheres in applications such as drug delivery, bone tissue engineering and regeneration, absorption and desorption of substances, kinetic release of the loaded drug components are also presented. This review also reports on the preparation and characterisation methodologies used for the manufacture of these microspheres. Finally, a brief summary of the existing challenges associated with processing these microspheres which requires further research and development are presented.