1
|
Zhang P, Li L, Liu W, Cao W, Chen J, Yang T, Duan X, Fan H, Zhang D, Ren G. Strategy for Enhancing Wheat Drying Efficiency and Flour Quality: Hybridization of Tempering and Hot Air Drying. ACS OMEGA 2025; 10:7194-7203. [PMID: 40028074 PMCID: PMC11866004 DOI: 10.1021/acsomega.4c10657] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/23/2024] [Revised: 02/01/2025] [Accepted: 02/05/2025] [Indexed: 03/05/2025]
Abstract
The moderate processing of wheat is increasingly valued. One of the technological means to achieve moderate processing is the hybridization of tempering and hot air drying for postharvest wheat. The initial moisture content at onset of tempering (IMCOT) of wheat significantly influences the efficiency of hot air drying as well as the yield and quality of wheat flour. This study investigates the effects of varying IMCOT and tempering durations on the drying characteristics of wheat, the flour yield, the flour properties, and the properties of flour slurries. The findings revealed that tempering treatments reduced the drying time and altered the pasting characteristics of the flour slurries. This phenomenon could be attributed to the alteration of the kernel structure and starch destruction caused by tempering treatment. Tempering significantly (P < 0.05) affected the protein content and wet gluten content of wheat flour (WF). For the effect of IMCOT, the shortest drying time (35 min) was observed at an IMCOT of 0.17 g/g d.b., while the highest wet gluten content of WF was achieved when it was 0.19 g/g d.b. The lowest breakdown value (908.00 Brabender Units, BU) and highest setback value (811.50 BU) of WF were observed at an IMCOT of 0.19 g/g d.b. For the effect of tempering duration, the shortest drying time (35 min) was achieved at a tempering duration of 40 min. Tempering duration improved the whiteness and brightness of the flour, as well as increased its protein content. Considering the drying efficiency and the quality attribute, the optimal tempering condition was the IMCOT of 0.19 g/g d.b. and a tempering duration of 40 min.
Collapse
Affiliation(s)
- Peijie Zhang
- College
of Food and Bioengineering, Henan University
of Science and Technology, 471000 Luoyang, Henan, China
| | - Linlin Li
- College
of Food and Bioengineering, Henan University
of Science and Technology, 471000 Luoyang, Henan, China
- Henan
Province Engineering Research Center of Agricultural Products Processing
Equipment, 471000 Luoyang, Henan, China
- Henan
Province Engineering Technology Research Center of Agricultural Product
Drying Equipment, 471000 Luoyang, Henan, China
| | - Wenchao Liu
- College
of Food and Bioengineering, Henan University
of Science and Technology, 471000 Luoyang, Henan, China
- Henan
Province Engineering Research Center of Agricultural Products Processing
Equipment, 471000 Luoyang, Henan, China
- Henan
Province Engineering Technology Research Center of Agricultural Product
Drying Equipment, 471000 Luoyang, Henan, China
| | - Weiwei Cao
- College
of Food and Bioengineering, Henan University
of Science and Technology, 471000 Luoyang, Henan, China
- Henan
Province Engineering Research Center of Agricultural Products Processing
Equipment, 471000 Luoyang, Henan, China
- Henan
Province Engineering Technology Research Center of Agricultural Product
Drying Equipment, 471000 Luoyang, Henan, China
| | - Junliang Chen
- College
of Food and Bioengineering, Henan University
of Science and Technology, 471000 Luoyang, Henan, China
- Henan
Province Engineering Research Center of Agricultural Products Processing
Equipment, 471000 Luoyang, Henan, China
- Henan
Province Engineering Technology Research Center of Agricultural Product
Drying Equipment, 471000 Luoyang, Henan, China
| | - Tongxiang Yang
- College
of Food and Bioengineering, Henan University
of Science and Technology, 471000 Luoyang, Henan, China
- Henan
Province Engineering Research Center of Agricultural Products Processing
Equipment, 471000 Luoyang, Henan, China
- Henan
Province Engineering Technology Research Center of Agricultural Product
Drying Equipment, 471000 Luoyang, Henan, China
| | - Xu Duan
- College
of Food and Bioengineering, Henan University
of Science and Technology, 471000 Luoyang, Henan, China
- Henan
Province Engineering Research Center of Agricultural Products Processing
Equipment, 471000 Luoyang, Henan, China
- Henan
Province Engineering Technology Research Center of Agricultural Product
Drying Equipment, 471000 Luoyang, Henan, China
| | - Huiping Fan
- College
of Food Science and Technology, Henan Agricultural
University, 450002 Zhengzhou, Henan, China
| | - Debang Zhang
- Zhengzhou
Wangu Machinery Co., Ltd., 450000 Zhengzhou, Henan, China
| | - Guangyue Ren
- College
of Food and Bioengineering, Henan University
of Science and Technology, 471000 Luoyang, Henan, China
- Henan
Province Engineering Research Center of Agricultural Products Processing
Equipment, 471000 Luoyang, Henan, China
- Henan
Province Engineering Technology Research Center of Agricultural Product
Drying Equipment, 471000 Luoyang, Henan, China
| |
Collapse
|
2
|
Tejeda-Miramontes JP, Espinoza-Paredes BC, Zatarain-Palffy A, García-Cayuela T, Tejada-Ortigoza V, Garcia-Amezquita LE. Process Modeling and Convective Drying Optimization of Raspberry Pomace as a Fiber-Rich Functional Ingredient: Effect on Techno-Functional and Bioactive Properties. Foods 2024; 13:3597. [PMID: 39594013 PMCID: PMC11594013 DOI: 10.3390/foods13223597] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/11/2024] [Revised: 11/07/2024] [Accepted: 11/08/2024] [Indexed: 11/28/2024] Open
Abstract
This study aimed to transform raspberry pomace, a by-product of the berry industry, into a sustainable, fiber-rich functional ingredient using convective drying. Drying experiments were conducted at temperatures of 50, 60, 70, 80, and 90 °C to identify the optimal conditions that balance process efficiency and preservation of functional and bioactive properties. The best results were achieved at 70 °C, where a high drying rate (DR) of 0.46 kg H2O·kg-1 db·min-1, effective moisture diffusivity (Deff) of 1.53 × 10-10 m2·s-1, and activation energy (Ea) of 34.90 kJ·mol-1 were observed. The Page model accurately represented the drying behavior (R2 = 0.9965-0.9997). Total dietary fiber (TDF) content remained stable across temperatures (52.52-64.76 g·100 g-1 db), while soluble dietary fiber (SDF) increased by 43.40%, resulting in a solubility (SOL) of 71.8%, water-holding capacity (WHC) of 8.2 mL·g-1 db, and oil-holding capacity (OHC) of 3.0 mL·g-1 db. High retention of bioactive compounds was achieved at 70 °C, including phenolics (32.10 mg GAE·g-1 db) and anthocyanins (25.84 mg C3G·g-1 db), resulting in significant antioxidant activities (DPPH: 33.29 mg AAE·g-1 db, IC50 0.016 mg·mL-1; ABTS: 35.85 mg AAE·g-1 db, IC50 0.029 mg·mL-1). These findings demonstrated the potential of convective drying at 70 °C to efficiently transform raspberry pomace into a high-quality functional ingredient. This process promotes sustainable production and waste reduction in the berry industry.
Collapse
Affiliation(s)
- José P. Tejeda-Miramontes
- Tecnologico de Monterrey, Escuela de Ingenieria y Ciencias, Campus Guadalajara, Ave. General Ramón Corona 2514, Zapopan 45138, Mexico; (J.P.T.-M.); (B.C.E.-P.); (A.Z.-P.); (T.G.-C.)
| | - Brenda C. Espinoza-Paredes
- Tecnologico de Monterrey, Escuela de Ingenieria y Ciencias, Campus Guadalajara, Ave. General Ramón Corona 2514, Zapopan 45138, Mexico; (J.P.T.-M.); (B.C.E.-P.); (A.Z.-P.); (T.G.-C.)
| | - Ana Zatarain-Palffy
- Tecnologico de Monterrey, Escuela de Ingenieria y Ciencias, Campus Guadalajara, Ave. General Ramón Corona 2514, Zapopan 45138, Mexico; (J.P.T.-M.); (B.C.E.-P.); (A.Z.-P.); (T.G.-C.)
| | - Tomás García-Cayuela
- Tecnologico de Monterrey, Escuela de Ingenieria y Ciencias, Campus Guadalajara, Ave. General Ramón Corona 2514, Zapopan 45138, Mexico; (J.P.T.-M.); (B.C.E.-P.); (A.Z.-P.); (T.G.-C.)
| | - Viridiana Tejada-Ortigoza
- Tecnologico de Monterrey, Escuela de Ingenieria y Ciencias, Campus Monterrey, Ave. Eugenio Garza Sada 2501, Monterrey 64849, Mexico;
| | - Luis Eduardo Garcia-Amezquita
- Tecnologico de Monterrey, Escuela de Ingenieria y Ciencias, Campus Monterrey, Ave. Eugenio Garza Sada 2501, Monterrey 64849, Mexico;
| |
Collapse
|
3
|
Wang M, Hu J, Hai X, Cao T, Zhou A, Han R, Xing L, Yu N. Quality Evaluation of Polygonatum cyrtonema Hua Based on UPLC-Q-Exactive Orbitrap MS and Electronic Sensory Techniques with Different Numbers of Steaming Cycles. Foods 2024; 13:1586. [PMID: 38790887 PMCID: PMC11120622 DOI: 10.3390/foods13101586] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/13/2024] [Revised: 05/02/2024] [Accepted: 05/10/2024] [Indexed: 05/26/2024] Open
Abstract
In this study, electronic sensory techniques were employed to comprehensively evaluate the organoleptic quality, chemical composition and content change rules for Polygonatum cyrtonema Hua (PCH) during the steaming process. The results were subjected to hierarchical cluster analysis (HCA), principal component analysis (PCA) and orthogonal partial least squares discriminant analysis (OPLS-DA). These analyses revealed, from a sensory product perspective, overall differences in colour, odour and taste among the samples of PCH with different numbers of steaming cycles. Using the UPLC-Q-Exactive Orbitrap MS technique, 64 chemical components, including polysaccharides, organic acids, saponins and amino acids were detected in PCH before and after steaming. The sensory traits were then correlated with the chemical composition. From the perspectives of sensory traits, chemical composition, and multi-component index content, it was preliminarily deduced that carrying out five cycles of steaming and sun-drying was optimal, providing evidence for the quality evaluation of PCH during the steaming process.
Collapse
Affiliation(s)
- Mengjin Wang
- Department of Biopharmaceuticals, College of Pharmacy, Anhui University of Chinese Medicine, Hefei 230012, China; (M.W.)
| | - Jiayi Hu
- Department of Biopharmaceuticals, College of Pharmacy, Anhui University of Chinese Medicine, Hefei 230012, China; (M.W.)
| | - Xiaoya Hai
- Department of Biopharmaceuticals, College of Pharmacy, Anhui University of Chinese Medicine, Hefei 230012, China; (M.W.)
| | - Tianzhuo Cao
- Department of Biopharmaceuticals, College of Pharmacy, Anhui University of Chinese Medicine, Hefei 230012, China; (M.W.)
| | - An Zhou
- Anhui Province Key Laboratory of R&D of Chinese Medicine, Anhui Province Key Laboratory of Chinese Medicinal Formula, Hefei 230012, China
| | - Rongchun Han
- Department of Biopharmaceuticals, College of Pharmacy, Anhui University of Chinese Medicine, Hefei 230012, China; (M.W.)
| | - Lihua Xing
- MOE-Anhui Joint Collaborative Innovation Center for Quality Improvement of Anhui Genuine Chinese Medicinal Materials, Hefei 230012, China
| | - Nianjun Yu
- Department of Biopharmaceuticals, College of Pharmacy, Anhui University of Chinese Medicine, Hefei 230012, China; (M.W.)
- Anhui Province Key Laboratory of R&D of Chinese Medicine, Anhui Province Key Laboratory of Chinese Medicinal Formula, Hefei 230012, China
| |
Collapse
|
4
|
Chao E, Fan L. Changes in polyphenolic compounds and antioxidant activities of seed-used pumpkin during hydrothermal treatment. Food Chem 2023; 414:135646. [PMID: 36841106 DOI: 10.1016/j.foodchem.2023.135646] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/25/2022] [Revised: 02/02/2023] [Accepted: 02/04/2023] [Indexed: 02/11/2023]
Abstract
An environmentally friendly physical processing method, hydrothermal treatment (HT), was used to increase the content of specific compounds and antioxidant activities of seed-used pumpkin byproducts. The influence of hydrothermal temperature (80 °C-160 °C) and time (30-150 min) on changes in polyphenols and antioxidation was evaluated. The results revealed that the maximum free polyphenol content (140 °C for 120 min) was 3.96-fold higher than the untreated samples. Elevated temperature and long duration changed phenolic acid contents. For example, p-coumaric acid, rutin and chlorogenic acid exhibited a decreasing trend, and p-hydroxybenzoic acid, quercetin and cinnamic acid showed an increasing trend. Compared to controls, HT was significantly associated with increased antioxidant activities. To comprehensively reveal the influence of hydrothermal temperature and time on changes in polyphenolic content, back propagation artificial neural network (BP-ANN) models with accurate prediction ability were developed, and the results exhibited well-fitted and strong approximation ability (R2 > 0.95 and RMSE < 2 %) and stability.
Collapse
Affiliation(s)
- Erpeng Chao
- State Key Laboratory of Food Science & Technology, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China
| | - Liuping Fan
- State Key Laboratory of Food Science & Technology, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China; School of Food Science and Technology, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China; Collaborat Innovat Ctr Food Safety & Qual Control, Jiangnan University, 1800 Lihu Avenue, Wuxi, Jiangsu 214122, China.
| |
Collapse
|
5
|
Hot Air Drying of Seabuckthorn ( Hippophae rhamnoides L.) Berries: Effects of Different Pretreatment Methods on Drying Characteristics and Quality Attributes. Foods 2022; 11:foods11223675. [PMID: 36429267 PMCID: PMC9689206 DOI: 10.3390/foods11223675] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2022] [Revised: 11/12/2022] [Accepted: 11/14/2022] [Indexed: 11/18/2022] Open
Abstract
Seabuckthorn berries are difficult to dry because the outermost surface is covered with a dense wax layer, which prevents moisture transfer during the drying process. In this study, uses of ultrasonic-assisted alkali (UA), pricking holes in the skin (PH) and their combination (UA + PH) as pretreatment methods prior to hot air drying and their effects on drying characteristics and quality attributes of seabuckthorn berries were investigated. Selected properties include color, microstructure, rehydration capacity, as well as total flavonoids, phenolics and ascorbic acid contents. Finally, the coefficient of variation method was used for comprehensive evaluation. The results showed that all pretreatment methods increased the drying rate; the combination of ultrasonic-assisted alkali (time, 15 min) and pricking holes (number, 6) (UA15 + PH6) had the highest drying rate that compared with the control group, the drying time was shortened by 33.05%; scanning electron microscopy images revealed that the pretreatment of UA could dissolve the wax layer of seabuckthorn berries, helped to form micropores, which promoted the process of water migration. All the pretreatments reduced the color difference and increased the lightness. The PH3 samples had the highest value of vitamin C content (54.71 mg/100 g), the UA5 and PH1 samples had the highest value of total flavonoid content (11.41 mg/g) and total phenolic content (14.20 mg/g), respectively. Compared to other pretreatment groups, UA15 + PH6 achieved the highest quality comprehensive score (1.013). Results indicate that UA15 + PH6 treatment is the most appropriate pretreatment method for improving the drying characteristics and quality attributes of seabuckthorn berries.
Collapse
|
6
|
Qi Y, Yang Y, Hassane Hamadou A, Shen Q, Xu B. Tempering–preservation treatment inactivated lipase in wheat bran and retained phenolic compounds. Int J Food Sci Technol 2021. [DOI: 10.1111/ijfs.15496] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/16/2023]
Affiliation(s)
- Yajing Qi
- School of Food and Biological Engineering Jiangsu University Zhenjiang 212013 China
| | - Yuying Yang
- School of Food and Biological Engineering Jiangsu University Zhenjiang 212013 China
| | | | - Qiuyun Shen
- School of Food and Biological Engineering Jiangsu University Zhenjiang 212013 China
| | - Bin Xu
- School of Food and Biological Engineering Jiangsu University Zhenjiang 212013 China
| |
Collapse
|