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Kurniawan H, Arief MAA, Lohumi S, Kim MS, Baek I, Cho BK. Dual imaging technique for a real-time inspection system of foreign object detection in fresh-cut vegetables. Curr Res Food Sci 2024; 9:100802. [PMID: 39100806 PMCID: PMC11294706 DOI: 10.1016/j.crfs.2024.100802] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/10/2024] [Revised: 06/25/2024] [Accepted: 07/03/2024] [Indexed: 08/06/2024] Open
Abstract
Fresh-cut vegetables are a food product susceptible to contamination by foreign materials (FMs). To detect a range of potential FMs in fresh-cut vegetables, a dual imaging technique (fluorescence and color imaging) with a simple and effective image processing algorithm in a user-friendly software interface was developed for a real-time inspection system. The inspection system consisted of feeding and sensing units, including two cameras positioned in parallel, illuminations (white LED and UV light), and a conveyor unit. A camera equipped with a long-pass filter was used to collect fluorescence images. Another camera collected color images of fresh-cut vegetables and FMs. The feeding unit fed FMs mixed with fresh-cut vegetables onto a conveyor belt. Two cameras synchronized programmatically in the software interface simultaneously collected fluorescence and color image samples based on the region of interest as they moved through the conveyor belt. Using simple image processing algorithms, FMs could be detected and depicted in two different image windows. The results demonstrated that the dual imaging technique can effectively detect potential FMs in two types of fresh-cut vegetables (cabbage and green onion), as indicated by the combined fluorescence and color imaging accuracy. The test results showed that the real-time inspection system could detect FMs measuring 0.5 mm in fresh-cut vegetables. The results showed that the combined detection accuracy of FMs in the cabbage (95.77%) sample was superior to that of green onion samples (87.89%). Therefore, the inspection system was more effective at detecting FMs in cabbage samples than in green onion samples.
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Affiliation(s)
- Hary Kurniawan
- Department of Smart Agriculture Systems, College of Agricultural and Life Science, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134, South Korea
- Department of Agricultural Engineering, Faculty of Food Technology and Agroindustry, University of Mataram, West Nusa Tenggara, 83126, Indonesia
| | - Muhammad Akbar Andi Arief
- Department of Smart Agriculture Systems, College of Agricultural and Life Science, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134, South Korea
| | - Santosh Lohumi
- Department of Biosystems Machinery Engineering, College of Agricultural and Life Science, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134, South Korea
| | - Moon S. Kim
- Environmental Microbial and Food Safety Laboratory, Agricultural Research Service, United States, Department of Agriculture, Beltsville, MD, 20705, USA
| | - Insuck Baek
- Environmental Microbial and Food Safety Laboratory, Agricultural Research Service, United States, Department of Agriculture, Beltsville, MD, 20705, USA
| | - Byoung-Kwan Cho
- Department of Smart Agriculture Systems, College of Agricultural and Life Science, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134, South Korea
- Department of Biosystems Machinery Engineering, College of Agricultural and Life Science, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon, 34134, South Korea
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Jubayer MF, Hossain MS, Al-Emran M, Uddin MN. Implementation of HACCP Management System in a Cake Manufacturing Company in Dhaka, Bangladesh: A Case Study. J FOOD QUALITY 2022; 2022:1-12. [DOI: 10.1155/2022/5321333] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 09/01/2023] Open
Abstract
The study aims to provide technical information on the development and application of hazard analysis and critical control points (HACCP) in one of the popular cake manufacturing companies in Dhaka, Bangladesh. A generic HACCP plan in accordance with legal requirements was created after a detailed analysis of data collected from the company. Every step of the production process was examined for biological, chemical, and physical hazards. The prerequisite program was designed to address some hazards prior to production, thereby simplifying the HACCP plan. The critical control points were determined by answering the questions in the decision trees. Finally, the HACCP control chart was created to include critical limits, monitoring, and corrective actions as the components of several HACCP principles. One critical control point (CCP) and two operational prerequisite programs (oPRPs) were identified throughout the manufacturing process. This is the first HACCP study aimed at a cake manufacturing company, and it is expected that it would assist process engineers and quality control specialists in designing and implementing control measures.
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Affiliation(s)
- Md. Fahad Jubayer
- Department of Food Engineering & Technology, Sylhet Agricultural University, Sylhet-3100, Bangladesh
| | - Md. Sajjad Hossain
- Department of Chemical and Food Process Engineering, Rajshahi University of Engineering and Technology, Rajshahi, Bangladesh
| | - Md. Al-Emran
- Department of Food Technology and Rural Industries, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh
| | - Md. Nasir Uddin
- Department of Food Technology and Rural Industries, Bangladesh Agricultural University, Mymensingh-2202, Bangladesh
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Design of an IOTA Tangle-Based Intelligent Food Safety Service Platform for Bubble Tea. Processes (Basel) 2021. [DOI: 10.3390/pr9111937] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Many food safety incidents have occurred in the world in the past 20 years, causing major threats and harm to human life and health. Each country or region has established different food safety management systems (FSMSs) in response, to increase food safety and to reduce food safety risks. Hence, it is important to develop an FSMS service platform with convenience, consistency, effectiveness, scalability, and lightweight computing. The aim of this study is to design and propose an IOTA Tangle-based intelligent food safety service platform for bubble tea—called IF4BT—which modularizes and integrates hazard analysis and critical control point (HACCP) principles to increase data transparency. The deep learning inference engine is based on long short-term memory and Siamese networks to check and extract significant rare data of high-risk factors, exception factors, and noises, depending on daily check and audit. IF4BT can ensure the correctness of the information of food manufacturers, so as to increase food safety and to reduce food safety issues such as allergen cross-contamination, food expiration, food defense, and food fraud.
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Jakubowska-Gawlik K, Kolanowski W, Trafialek J. Evaluating suppliers of spices, casings and packaging to a meat processing plant using food safety audits data gathered during a 13-year period. Food Control 2021. [DOI: 10.1016/j.foodcont.2021.108138] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/01/2022]
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Chen H, Liou BK, Hsu KC, Chen CS, Chuang PT. Implementation of food safety management systems that meets ISO 22000:2018 and HACCP: A case study of capsule biotechnology products of chaga mushroom. J Food Sci 2020; 86:40-54. [PMID: 33330998 DOI: 10.1111/1750-3841.15553] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/29/2020] [Revised: 10/28/2020] [Accepted: 11/13/2020] [Indexed: 12/18/2022]
Abstract
In our study, a food safety management system was developed for a chaga mushroom biotechnology product manufacturer, with the purpose of meeting the quality demands of customers and enhancing the manufacturer's reputation. The study focused on identifying the potentially significant hazards present at each stage of the production process for chaga mushroom capsule products, and on ensuring that the biotechnology company in question has fully implemented ISO22000:2018 and the HACCP methodology. The results indicate that, in the 1 year following the implementation of ISO 22000:2018, there was a statistically significant drop (P < 0.05) in the coliforms level of the tested biotechnology product samples that started in the ninth month following implementation. The rapid screening of mycotoxin, heavy metal, and pesticide residue levels also increased monitoring intensity and strengthened the periodic rotation plan, enabling control over potential problems relating to raw materials and ensuring product quality. This finding reveals the importance and necessity of rapid screening for small- and medium-sized food industry enterprises. Furthermore, 1 year after the system's implementation, the defect rate for chaga products was also observed to have declined, and the number of process flow anomalies requiring correction was also found to have decreased significantly (P < 0.05), indicating that safety and quality levels were improving and stabilizing. If implemented over a longer period of time, the food safety management system's benefits would stand out even more, and significant improvements would be observed for more monitored items. PRACTICAL APPLICATION: Few studies have touched on food safety management systems (FSMSs) developed for capsule health food products. The enterprise examined in this study had actively worked to improve its quality system and meet its customers' needs through the implementation of the FSMSs.
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Affiliation(s)
- Hsinjung Chen
- Department of Food Science and Technology, Central Taiwan University of Science and Technology, Taichung, Taiwan, 40601, ROC.,Department of Food Science and Biotechnology, National Chung Hsing University, Taichung, Taiwan, 40227, ROC.,Department of Nutrition, China Medical University, Taichung, Taiwan, 40402, ROC
| | - Bo-Kang Liou
- Department of Food Science and Technology, Central Taiwan University of Science and Technology, Taichung, Taiwan, 40601, ROC.,Department of Food Science and Biotechnology, National Chung Hsing University, Taichung, Taiwan, 40227, ROC
| | - Kuo-Chiang Hsu
- Department of Nutrition, China Medical University, Taichung, Taiwan, 40402, ROC
| | - Chin-Shuh Chen
- Department of Food Science and Biotechnology, National Chung Hsing University, Taichung, Taiwan, 40227, ROC
| | - Pei-Ting Chuang
- Institute of Food Safety and Risk Management, National Taiwan Ocean University, Keelung, Taiwan, 20224, ROC
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