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Joshi GR, Badheka VJ, Darji RS, Oza AD, Pathak VJ, Burduhos-Nergis DD, Burduhos-Nergis DP, Narwade G, Thirunavukarasu G. The Joining of Copper to Stainless Steel by Solid-State Welding Processes: A Review. MATERIALS (BASEL, SWITZERLAND) 2022; 15:ma15207234. [PMID: 36295298 PMCID: PMC9608963 DOI: 10.3390/ma15207234] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/06/2022] [Revised: 09/28/2022] [Accepted: 10/13/2022] [Indexed: 06/01/2023]
Abstract
Joining immiscible materials such as copper and stainless steel together is a significant concern due to distinct mechanical and metallurgical properties across the joint line, such as melting points, the coefficient of linear thermal expansion, and thermal conductivity. The joint properties of copper to stainless steel welds are in great demand for various mechanical components of the international thermonuclear experimental reactor, ultra-high vacuum system, plan wave linear-accelerator or linac structure, and heat exchanger. These dissimilar-metals joints offer excellent flexibility in design and production, leading to a robust structure for many cutting-edge applications. Hence, the present article reviews the copper to stainless steel joining mechanism under different solid-state processing conditions. The present understanding says that defect-free strong joints between the dissimilar metals are systematically possible. Apart from this understanding, the authors have identified and highlighted the gaps in the research exploration to date. Moreover, a sustainable methodology to achieve a desirable weld of copper to stainless steel depends on favorable processing conditions.
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Affiliation(s)
- Gaurang R. Joshi
- Department of Mechanical Engineering, Marwadi University, Rajkot 360003, Gujarat, India
- Fusion Blanket Division, Institute for Plasma Research, Ahmedabad 382428, Gujarat, India
- Laxmipati Engineering Works Limited, Surat 394221, Gujarat, India
| | - Vishvesh J. Badheka
- Department of Mechanical Engineering, School of Technology, Pandit Deendayal Energy University, Gandhinagar 382007, Gujarat, India
| | - Raghavendra S. Darji
- Laxmipati Engineering Works Limited, Surat 394221, Gujarat, India
- Department of Mechanical Engineering, School of Technology, Pandit Deendayal Energy University, Gandhinagar 382007, Gujarat, India
- Department of Metallurgy and Materials Engineering, The M S University, Baroda 390001, Gujarat, India
| | - Ankit D. Oza
- Department of Computer Sciences and Engineering, Institute of Advanced Research, The University for Innovation, Gandhinagar 382426, Gujarat, India
| | - Vivek J. Pathak
- Department of Automobile Engineering, Marwadi University, Rajkot 360003, Gujarat, India
| | - Dumitru Doru Burduhos-Nergis
- Faculty of Materials Science and Engineering, Gheorghe Asachi Technical University of Iasi, 700050 Iasi, Romania
| | | | - Gautam Narwade
- School of Mechanical Engineering, Dr. Vishwanath Karad MIT World Peace University, Kothrud, Pune 411038, Maharashtra, India
| | - Gopinath Thirunavukarasu
- School of Mechanical Engineering, Dr. Vishwanath Karad MIT World Peace University, Kothrud, Pune 411038, Maharashtra, India
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Du J, Loewenhoff T, Pintsuk G, Linke J, Wirtz M. Strain life analysis of the first wall mock up under ITER-relevant heat flux conditions. FUSION ENGINEERING AND DESIGN 2020. [DOI: 10.1016/j.fusengdes.2020.112070] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Banetta S, Zacchia F, Lorenzetto P, Bobin-Vastra I, Boireau B, Cottin A, Mitteau R, Eaton R, Raffray R. Manufacturing of small-scale mock-ups and of a semi-prototype of the ITER Normal Heat Flux First Wall. FUSION ENGINEERING AND DESIGN 2014. [DOI: 10.1016/j.fusengdes.2014.04.020] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Esteban G, Alberro G, Peñalva I, Peña A, Legarda F, Riccardi B. Hydrogen transport and trapping in the GlidCop Al25 IG alloy. FUSION ENGINEERING AND DESIGN 2009. [DOI: 10.1016/j.fusengdes.2008.12.007] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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Sherlock P, Peacock A, Rödig M. Consolidation of HIP bonding technologies for the ITER first wall panels. FUSION ENGINEERING AND DESIGN 2007. [DOI: 10.1016/j.fusengdes.2007.03.056] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Gasparotto M. European technology activities to prepare for ITER component procurement. FUSION ENGINEERING AND DESIGN 2007. [DOI: 10.1016/j.fusengdes.2007.02.018] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Di Pietro E, Andreani R, Maisonnier D. Preparations for ITER construction in the European Union. FUSION ENGINEERING AND DESIGN 2006. [DOI: 10.1016/j.fusengdes.2005.10.001] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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